Types of Forgings
- Open-Die Forging: In this method, the metal is artfully deformed between flat or contoured dies, crafting pieces suitable for large, uncomplicated shapes. This process enhances both strength and ductility, providing a robust solution for structural needs.
- Closed-Die Forging: A sophisticated technique where metal is enveloped within a die cavity, compelling it to adopt the intricate shape of the die. This approach enables the formation of complex geometries with exceptional precision and tighter tolerances, ideal for detailed specifications.
- Hot Forging: Utilizing heat to elevate the metal above its recrystallization temperature, this method simplifies deformation, making it a preferred choice for mass production. The result is a remarkable transformation that maintains the integrity of the material.
- Cold Forging: This process involves shaping metal at ambient temperatures, which amplifies its strength through work hardening, albeit requiring greater force. It's particularly beneficial for applications demanding enhanced strength without compromising material integrity.
Process
The forging process typically involves several strategic steps:
- Heating: The metal is meticulously heated to achieve the optimal temperature, preparing it for the subsequent forging process, ensuring optimal malleability and performance.
- Shaping: Once properly heated, the metal is expertly shaped using mechanical presses or hammers, sculpting it into the desired form with precision and efficiency.
- Cooling: After the shaping process, the forged component is carefully cooled, a step sometimes followed by an additional heat treatment to ensure structural integrity and desired properties.
- Finishing: To meet exacting final specifications, additional finishing touches such as machining or surface treatments are applied, perfecting the component's dimensions and appearance.
Dimensions
Forged components offer remarkable versatility in size, from minute fasteners to grand structural parts, with standard sizes spanning a few millimeters to several meters, tailored to the specific application needs.
Applications
Forgings find ubiquitous application across industries such as aerospace, automotive, and construction, revered for their unparalleled strength, enduring durability, and unwavering reliability.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands proudly as a beacon of unparalleled excellence, spearheading the stainless steel, titanium, and nickel alloy welded pipe industry with unmatched distinction and innovation.
Endorsed by the prestigious Haynes International, Inc., we remain steadfast in our adherence to the rigorous ISO9001:2001 quality management system, ensuring unparalleled quality and unwavering dependability.
Our distinguished credentials, underscored by the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license, are a testament to our relentless pursuit of excellence. Our welding standards consistently meet and often surpass the highest international benchmarks, including coveted TUV certifications.
Our unwavering commitment is to deliver expedited, reliable, and cutting-edge metal pipeline solutions to our cherished global clientele.
Our Strengths: Elevating Industry Standards Our factory showcases a state-of-the-art, cutting-edge production line specifically designed for alloy steel pipes. From the meticulous evaluation of raw materials to the rigorous final product approval, PMI material re-inspection, and thorough experimental data validation, we adhere to a comprehensive and all-encompassing SOP process. Our welding processes are rigorously aligned with WPS and PQR standards, ensuring meticulous quality assurance at every step of production.
We are equipped with advanced manufacturing technology, featuring: Dutch DELEM CNC bending machines adept at handling thicknesses ranging from 2mm to 100mm; Austrian Fronius welding machines and Japanese FANUC welding robots, enhanced by laser welding seam guidance and tracking systems. This formidable and fully automated welded pipe production line guarantees unparalleled product uniformity and reliability, ensuring that every product meets and exceeds industry standards.
Weldpi has proudly acquired numerous prestigious domestic and international certifications, including the esteemed EU ISO9001 quality management system certification, the rigorous TUV welding certification, and the China Pressure Pipe Manufacturing License (TS), underscoring our commitment to quality and safety.
Weldpi Pipe Industry is privileged to hold the exclusive authorization from the esteemed American Hastelloy Company in China, empowering us to collaborate, innovate, and produce Hastelloy long products, further reinforcing our position as industry leaders.
Our unwavering dedication lies in the crafting of superior quality products. We are committed to providing swift and reliable piping solutions and services to our valued global customers, ensuring satisfaction and excellence in every engagement.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction