Types of Forgings
- Open-Die Forging: This forging technique involves deforming metal between flat or contoured dies. It's best suited for forming large, simple geometric shapes while ensuring exceptional strength and ductility.
- Closed-Die Forging: In this method, the metal is encased within a die cavity and compelled to conform to its shape. This precise process allows for crafting intricate geometries with stringent tolerances, perfect for detailed designs.
- Hot Forging: By heating the metal above its recrystallization temperature, it becomes more malleable, facilitating easier deformation. This is the go-to method for mass production, ensuring efficiency and consistency.
- Cold Forging: Shaping metal at ambient room temperature, this technique enhances strength through work hardening, though it demands more substantial force to manipulate.
Process
The forging process generally consists of several critical steps:
- Heating: Initially, the metal is brought to an optimal temperature to prepare for the forging process, ensuring malleability and ease of shaping.
- Shaping: The heated metal is expertly shaped, utilizing state-of-the-art mechanical presses or hammers, crafting it to perfection.
- Cooling: Once the shaping is complete, the forged masterpiece is allowed to cool and may undergo further heat treatment to enhance its properties.
- Finishing: Additional finishing touches, such as machining or surface treatment, are applied to meet precise final specifications, ensuring a flawless product.
Dimensions
Forged components exhibit remarkable versatility in size, ranging from minuscule fasteners to colossal structural elements, spanning standard dimensions from mere millimeters to several meters to meet diverse application needs.
Applications
Renowned for their outstanding strength, durability, and reliability, forgings find extensive application across various industries, including aerospace, automotive, and construction.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and dependability.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele.
Our Expertise Our factory boasts a state-of-the-art, comprehensive production line dedicated to alloy steel pipes. From meticulous initial raw material evaluation to final product approval, we rigorously follow a holistic SOP process. This includes PMI material re-inspection and experimental data validation. Our sophisticated welding processes strictly adhere to WPS and PQR standards, ensuring unparalleled quality assurance.
Equipped with cutting-edge manufacturing technology, we feature Dutch DELEM CNC bending machines adept at handling thicknesses ranging from 2mm to an impressive 100mm. Our advanced arsenal includes Austrian Fronius welding machines, Japanese FANUC welding robots, as well as laser welding seam guidance and tracking systems. This powerful automated welded pipe production line ensures outstanding product uniformity and reliability.
Weldpi has achieved numerous esteemed domestic and international certifications, such as the prestigious EU ISO9001 quality management system certification, TUV welding certification, and the China Pressure Pipe Manufacturing License (TS), underscoring our commitment to excellence.
Weldpi Pipe Industry proudly holds the exclusive authorization from the American Hastelloy Company in China to collaborate, innovate, and produce Hastelloy long products, marking us as leaders in the field.
Our unwavering dedication to excellence drives us to craft superior quality products. We are steadfast in our commitment to delivering swift, reliable piping solutions and services to our valued customers worldwide.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction
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