Types of Forgings
- Open-Die Forging: This versatile method involves deforming metal between flat or intricately contoured dies, making it ideal for crafting large, straightforward shapes while ensuring remarkable strength and ductility, thus meeting diverse industrial needs.
- Closed-Die Forging: In this precise technique, metal is encapsulated within a die cavity, compelling it to conform to the cavity's intricate design. This approach enables the creation of complex geometries with exceptional precision and tighter tolerances, perfect for sophisticated applications.
- Hot Forging: By heating metal beyond its recrystallization temperature, this process facilitates easier deformation, making it a staple in large-scale production scenarios, offering efficiency and consistency for high-demand manufacturing environments.
- Cold Forging: Shaping metal at ambient temperatures enhances its strength via work hardening, though it may require more substantial force. This method is excellent for applications demanding enhanced durability and resilience in the final product.
Process
The forging process typically involves several essential steps:
- Heating: Metal is meticulously heated to the precise temperature required for optimal forging efficiency and quality.
- Shaping: Skillfully shaped by utilizing advanced mechanical presses or hammers, the heated metal transforms into the desired configuration.
- Cooling: Post-shaping, the forged component undergoes a cooling phase, sometimes complemented by heat treatment, to solidify its robust properties.
- Finishing: To achieve exacting final specifications, additional processes such as precision machining or refined surface treatment may be employed.
Dimensions
Forged components boast a vast range of sizes, from diminutive fasteners to expansive structural parts. Standard dimensions typically span from mere millimeters to several meters, tailored to specific application demands.
Applications
Renowned for their unparalleled strength, durability, and reliability, forgings are extensively utilized across diverse sectors like aerospace, automotive, and construction, underpinning the backbone of modern industrial applications.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, proudly leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction and innovation.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and exceptional dependability.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including esteemed TUV certifications.
Our unwavering commitment is to provide expedited, reliable, and cutting-edge metal pipeline solutions to our cherished global clientele, ensuring excellence and innovation in every project.
Our Our factory proudly boasts a comprehensive and cutting-edge production line dedicated to creating superior alloy steel pipes. From the meticulous evaluation of initial raw materials to the rigorous final approval of each product, we follow an exhaustive and thorough SOP process. This involves PMI material re-inspection and meticulous experimental data validation, ensuring the utmost quality. Our welding processes strictly adhere to the highest standards of WPS and PQR, delivering an unparalleled level of quality assurance.
Equipped with state-of-the-art manufacturing technology, we employ Dutch DELEM CNC bending machines that expertly accommodate thicknesses ranging from 2mm to an impressive 100mm. Our facility features Austrian Fronius welding machines and Japanese FANUC welding robots, complemented by sophisticated laser welding seam guidance and tracking systems. This powerful and automated welded pipe production line is designed to deliver remarkable product uniformity and exceptional reliability, setting new standards in the industry.
Weldpi has meticulously earned a suite of prestigious certifications, both domestic and international. These accolades include the highly respected EU ISO9001 quality management system certification, TUV welding certification, and the distinguished China Pressure Pipe Manufacturing License (TS), underscoring our commitment to excellence and quality.
Weldpi Pipe Industry is privileged to hold exclusive authorization from the esteemed American Hastelloy Company in China, empowering us to engage in collaboration, innovation, and the production of Hastelloy long products. This partnership accentuates our forward-thinking approach and commitment to industry leadership.
We are unwavering in our dedication to crafting products of superior quality and are steadfast in our commitment to providing swift, reliable piping solutions and services to our valued global customers. Our focus is on excellence and efficiency, ensuring customer satisfaction and trust.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction
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