Types of Forgings
- Open-Die Forging: In this dynamic method, metal undergoes transformation between flat or artistically contoured dies. Perfectly suited for crafting large, uncomplicated shapes, it delivers exceptional strength and ductility.
- Closed-Die Forging: In this precise method, metal is expertly enclosed in a die cavity and skillfully shaped to perfection. This technique enables the creation of intricate geometries and achieves tighter tolerances with finesse.
- Hot Forging: Through this highly efficient method, metal is elevated above its recrystallization temperature, facilitating seamless deformation. It is a preferred choice for mass production, bringing efficiency and reliability to the forefront.
- Cold Forging: At room temperature, the metal undergoes shaping, resulting in increased strength through work hardening. While requiring greater force, it promises robustness and precision in every crafted piece.
Process
The forging process unfolds in a series of meticulously orchestrated steps:
- Heating: The metal is skillfully heated to an optimal temperature, preparing it for the subsequent forging process.
- Shaping: Using sophisticated mechanical presses or hammers, the preheated metal is meticulously shaped, ensuring precision and quality.
- Cooling: Post-shaping, the forged component undergoes a cooling phase, occasionally accompanied by heat treatment to enhance material properties.
- Finishing: To meet exacting final specifications, additional processes such as machining or surface treatment are applied, perfecting the forged part.
Dimensions
Forged components showcase remarkable versatility in size, extending from minute fasteners to colossal structural elements. Standard dimensions can range from just a few millimeters to expansive meters, tailored to the application's demands.
Applications
The prowess of forgings is evident across various industries, including aerospace, automotive, and construction. Their renowned strength, durability, and reliability make them indispensable in these demanding sectors.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. Positioned as a beacon of unequaled excellence, we are a leader in the stainless steel, titanium, and nickel alloy welded pipe industry, setting standards with distinction.
Bolstered by the prestigious endorsement of Haynes International, Inc., we unwaveringly adhere to the stringent ISO9001:2001 quality management system, ensuring unrivaled quality and reliability.
Our esteemed credentials are a hallmark of our relentless pursuit of quality, highlighted by the esteemed EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often surpass elite international criteria, including TUV certifications.
We are dedicated to delivering fast, dependable, and cutting-edge metal pipeline solutions to our valued global clients, reflecting our unwavering commitment to excellence.
Our Our factory is distinguished by a comprehensive and state-of-the-art production line dedicated to alloy steel pipes. From the meticulous assessment of raw materials to the rigorous final product approval, our process includes PMI material re-inspection and a thorough validation of experimental data. We strictly adhere to a detailed Standard Operating Procedure (SOP) ensuring every step meets the highest standards. Our welding operations conform to WPS and PQR standards, guaranteeing an impeccable quality assurance process.
Our facility is equipped with cutting-edge manufacturing technology, including the Dutch DELEM CNC bending machines that can adeptly manage thicknesses ranging from 2mm to 100mm. We also employ Austrian Fronius welding machines and Japanese FANUC welding robots, enhanced by advanced laser welding seam guidance and tracking systems. This impressive automated welded pipe production line ensures our products are consistently uniform and reliable, meeting the exacting demands of industry standards.
Weldpi has achieved numerous esteemed domestic and international certifications, reinforcing our commitment to quality. These include the prestigious EU ISO9001 quality management system certification, the TUV welding certification, and the China Pressure Pipe Manufacturing License (TS).
Weldpi Pipe Industry proudly holds the exclusive authorization from the American Hastelloy Company within China. This enables us to collaborate, innovate, and produce high-quality Hastelloy long products, ensuring we stay at the forefront of the industry.
Our unwavering commitment is to produce superior quality products that stand the test of time. We are devoted to providing swift, reliable, and effective piping solutions and services to our customers worldwide, ensuring their complete satisfaction and trust in our capabilities.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction