Types of Forgings
- Open-Die Forging: This technique involves the transformation of metal between flat or contoured dies and is ideal for crafting large and simple shapes. Renowned for providing remarkable strength and ductility, open-die forging is a preferred method for creating robust components.
- Closed-Die Forging: In this method, the metal is entirely encased within a die cavity, compelling it to assume the intricacies of the die's shape. This approach is perfect for achieving complex geometries and ensures tighter tolerances, making it a superior choice for precision parts.
- Hot Forging: By elevating the metal above its recrystallization temperature, hot forging facilitates easier deformation. This method is predominantly favored in large-scale production settings due to its efficiency in shaping substantial metal volumes.
- Cold Forging: Shaping metal at ambient temperatures, cold forging increases material strength through work hardening. Although this process may necessitate the application of higher forces, it results in exceptionally strong and durable components.
Process
The forging process is meticulously carried out in several essential stages:
- Heating: The initial stage involves heating the metal to the optimal temperature required for effective forging, ensuring the material is malleable for subsequent shaping.
- Shaping: Utilizing mechanical presses or hammers, the heated metal undergoes precise shaping, achieving the desired form and specifications efficiently.
- Cooling: Post shaping, the forged piece is permitted to cool naturally or through controlled processes, which may include subsequent heat treatment to enhance properties.
- Finishing: To meet final specifications, additional procedures such as machining or surface treatments are employed, refining the forged product to perfection.
Dimensions
Forged components showcase an impressive range in size, from diminutive fasteners to colossal structural elements. Standard dimensional ranges span from mere millimeters to several meters, tailored to suit specific applications.
Applications
Renowned for their unparalleled strength, durability, and reliability, forgings find extensive applications across diverse sectors, including aerospace, automotive, and construction industries.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and dependability.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele.
Our Our factory boasts a state-of-the-art production line for alloy steel pipes, a testament to our commitment to excellence. From meticulous raw material evaluations to rigorous final product approvals, including PMI material re-inspections and exhaustive experimental data validations, we adhere to a comprehensive SOP process. Our welding procedures strictly comply with WPS and PQR standards, ensuring an unparalleled level of quality assurance.
We are equipped with cutting-edge manufacturing technology, featuring Dutch DELEM CNC bending machines capable of handling thicknesses from 2mm to 100mm, Austrian Fronius welding machines, and Japanese FANUC welding robots. Our sophisticated laser welding seam guidance and tracking systems further enhance our capabilities. This powerful automated welded pipe production line delivers remarkable product uniformity and reliability, setting industry standards.
Weldpi has achieved numerous esteemed domestic and international certifications, underscoring our commitment to quality. These include the prestigious EU ISO9001 quality management system certification, the rigorous TUV welding certification, and the China Pressure Pipe Manufacturing License (TS).
Weldpi Pipe Industry proudly holds the exclusive authorization from the American Hastelloy Company in China, enabling us to engage in collaborative innovation and production of Hastelloy long products.
Our steadfast dedication to quality drives us to craft superior products, backed by a commitment to delivering swift, reliable piping solutions and exceptional services to our global clientele.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction