Types of Forgings
- Open-Die Forging: In open-die forging, the metal is skillfully deformed between flat or artistically contoured dies. This versatile method is ideal for crafting large, simple shapes, offering exceptional strength and remarkable ductility.
- Closed-Die Forging: In this advanced forging method, metal is completely enclosed within a die cavity, compelling it to conform to the desired shape. This technique excels in creating intricate geometries with superior precision and tighter tolerances.
- Hot Forging: Hot forging involves heating the metal above its recrystallization temperature, transforming it into a pliable state for effortless deformation. This method is a staple for efficiently producing large-scale components.
- Cold Forging: Cold forging is performed at room temperature, enhancing the metal's strength through work hardening, albeit requiring significant force. This method is advantageous for specific applications demanding increased toughness.
Process
The forging process typically unfolds through these meticulously orchestrated steps:
- Heating: The metal is expertly heated to the precise temperature necessary for optimal forging.
- Shaping: Once heated, the metal is artistically shaped using powerful mechanical presses or hammers, achieving the desired form.
- Cooling: After shaping, the forged masterpiece is gently cooled, sometimes followed by an intricate heat treatment process to enhance its properties.
- Finishing: Additional precision processes like machining or surface treatment are performed to achieve the final impeccable specifications.
Dimensions
Forged components boast a stunning variety of sizes, from petite fasteners to grand structural parts. Standard dimensions typically range from several millimeters to majestic meters, tailored to their specific applications.
Applications
Forgings are indispensable across a wide spectrum of industries including aerospace, automotive, and construction, celebrated for their unparalleled strength, enduring durability, and unwavering reliability.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, spearheading the stainless steel, titanium, and nickel alloy welded pipe industry with unmatched distinction and innovation.
Endorsed by the esteemed Haynes International, Inc., we are unwavering in our commitment to the rigorous ISO9001:2001 quality management system, ensuring unparalleled quality and dependability in every product we offer.
Our prestigious credentials, including the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license, are a testament to our relentless pursuit of quality excellence. Our welding standards not only meet but often surpass elite international benchmarks, including TUV certifications.
We are steadfastly committed to delivering expedited, reliable, and cutting-edge metal pipeline solutions to our valued global clientele, ensuring their utmost satisfaction and success.
Our Our factory is proud to showcase a comprehensive and state-of-the-art production line dedicated to alloy steel pipes. We begin with rigorous initial raw material evaluation and progress through to final product approval with utmost precision. Our protocol includes PMI material re-inspection and thorough validation of experimental data, all of which strictly adhere to an exhaustive Standard Operating Procedure (SOP). Moreover, our welding processes are in compliance with the stringent WPS and PQR standards, ensuring an unparalleled level of meticulous quality assurance every step of the way.
Poised with cutting-edge technology, our manufacturing facility is equipped with the finest: Dutch DELEM CNC bending machines, adept at managing thicknesses ranging from 2mm to a robust 100mm; state-of-the-art Austrian Fronius welding machines; and Japanese FANUC welding robots. Complemented by laser welding seam guidance and tracking systems, this formidable automated welded pipe production line is a testament to our commitment to exceptional product uniformity and reliability.
Weldpi has proudly earned a multitude of distinguished domestic and international certifications. Among these are the esteemed EU ISO9001 quality management system certification, the coveted TUV welding certification, and the prestigious China Pressure Pipe Manufacturing License (TS), underscoring our unwavering commitment to quality and excellence.
Weldpi Pipe Industry is uniquely privileged to possess exclusive authorization from the renowned American Hastelloy Company in China. This partnership empowers us to collaborate, innovate, and produce high-quality Hastelloy long products, further enhancing our portfolio and market reach.
Our steadfast dedication lies in crafting superior quality products. We are resolutely committed to providing rapid and reliable piping solutions and services to our esteemed global clientele, striving to exceed expectations at every turn.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction