Types of Forgings
- Open-Die Forging: In Open-Die Forging, metal is skillfully deformed between flat or contoured dies, crafting large, simple shapes that boast exceptional strength and ductility. This method is ideal for transforming raw metal into robust components.
- Closed-Die Forging: In the artful Closed-Die Forging process, metal is fully enclosed within a die cavity and meticulously shaped into intricate geometries with precision and tighter tolerances, making it perfect for creating complex parts with exact specifications.
- Hot Forging: The Hot Forging technique involves elevating the metal above its recrystallization temperature, rendering it pliable and easier to shape. This efficient method is a staple in large-scale production, ensuring speed and quality in manufacturing.
- Cold Forging: Cold Forging is a transformative process where metal is expertly shaped at room temperature. This technique enhances strength through work hardening, albeit requiring more force, delivering components with remarkable solidity and durability.
Process
The forging process typically involves several meticulously crafted steps:
- Heating: The metal is carefully heated to reach the precise temperature required for optimal forging, ensuring the material is perfectly conditioned for subsequent shaping.
- Shaping: Once heated, the metal is dynamically shaped using powerful mechanical presses or hammers, transforming it into the desired form with precision and strength.
- Cooling: Following the shaping phase, the forged part is allowed to cool gradually. Sometimes, this is followed by specialized heat treatments to enhance its properties and meet stringent specifications.
- Finishing: To achieve the final, refined specifications, additional processes such as machining or surface treatments are expertly performed, ensuring each component meets exacting standards.
Dimensions
Forged components display remarkable versatility in size, ranging from small, precise fasteners to grand, structural parts. Standard dimensions span from a few millimeters to several meters, tailored to diverse applications and industry needs.
Applications
Renowned for their strength, durability, and reliability, forgings are indispensable in high-stakes industries like aerospace, automotive, and construction, where uncompromising performance and safety are paramount.
![High Strength Stainless Steel Forgings for Standard Size Machinery Parts](//www.micstatic.com/athena/img/transparent.png)
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and dependability.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele.
![High Strength Stainless Steel Forgings for Standard Size Machinery Parts](//www.micstatic.com/athena/img/transparent.png)
![High Strength Stainless Steel Forgings for Standard Size Machinery Parts](//www.micstatic.com/athena/img/transparent.png)
![High Strength Stainless Steel Forgings for Standard Size Machinery Parts](//www.micstatic.com/athena/img/transparent.png)
![High Strength Stainless Steel Forgings for Standard Size Machinery Parts](//www.micstatic.com/athena/img/transparent.png)
Our Our factory boasts a sophisticated, state-of-the-art production line dedicated to the crafting of alloy steel pipes. From the meticulous initial evaluation of raw materials to the rigorous final product approval, every stage, including PMI material re-inspection and experimental data validation, is governed by our comprehensive SOP process. Our welding operations are conducted with precision, adhering strictly to WPS and PQR standards to ensure unparalleled quality assurance.
Equipped with cutting-edge manufacturing technology, we utilize Dutch DELEM CNC bending machines handling thicknesses from 2mm to 100mm, Austrian Fronius welding machines, and Japanese FANUC welding robots. Our integration of laser welding seam guidance and tracking systems forms a robust automated welded pipe production line that ensures outstanding product consistency and reliability.
Weldpi has achieved numerous esteemed domestic and international certifications. Our accreditations include the EU ISO9001 quality management system certification, TUV welding certification, and the China Pressure Pipe Manufacturing License (TS), underscoring our dedication to superior quality standards.
Weldpi Pipe Industry proudly holds the exclusive authorization from the American Hastelloy Company in China. This collaboration empowers us to innovate and produce high-caliber Hastelloy long products, marking a significant milestone in our manufacturing capabilities.
Our steadfast commitment to excellence drives us to produce products of exceptional quality. We pledge to deliver prompt and reliable piping solutions and services to meet the diverse needs of our valued global customers.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction