Types of Forgings
- Open-Die Forging: In this dynamic forging process, metal is artfully transformed between flat or uniquely contoured dies, making it ideal for crafting large and uncomplicated shapes. This method ensures excellent strength and ductility, essential for robust applications.
- Closed-Die Forging: Here, metal is expertly enclosed in a precisely designed die cavity, compelling it to adopt intricate shapes. This technique excels in creating complex geometries and achieving tighter tolerances, perfect for precision manufacturing.
- Hot Forging: With hot forging, the metal is heated beyond its recrystallization temperature, allowing for effortless deformation. This method prevails in large-scale production, providing efficiency and ease in shaping metal components.
- Cold Forging: Cold forging shapes the metal at ambient temperatures, enhancing strength through work hardening. However, it may necessitate higher forces due to the temperature constraint, ideal for manufacturing high-strength, high-precision parts.
Process
The forging process typically involves several meticulously orchestrated steps:
- Heating: Initially, the metal is heated to a precise temperature, setting the stage for the forging process to unfold.
- Shaping: Once heated, the metal undergoes shaping through the application of mechanical presses or hammers, transforming it into the desired form.
- Cooling: After shaping, the newly forged part cools naturally, often followed by a specialized heat treatment to enhance properties.
- Finishing: Additional processes such as meticulous machining or refined surface treatment may be conducted to meet final specifications and ensure superior quality.
Dimensions
Forged components boast a wide variation in size, spanning from petite fasteners to towering structural parts. Standard dimensions range from mere millimeters to several meters, tailored to the specific application needs.
Applications
Forgings are indispensable across industries, notably in aerospace, automotive, and construction sectors, celebrated for their unmatched strength, enduring durability, and unwavering reliability.
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Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, proudly leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction and innovation.
With the prestigious endorsement of Haynes International, Inc., we proudly uphold the rigorous ISO9001:2001 quality management system, ensuring unmatched quality and dependability in every product we deliver.
Our distinguished credentials are a testament to our relentless pursuit of quality. Featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license, our welding standards not only meet but often exceed premier international criteria, including TUV certifications.
Our unwavering commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele, always striving to surpass expectations.
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Our Our factory is a beacon of innovation, housing a comprehensive and cutting-edge production line for alloy steel pipes. We meticulously oversee every phase—from the meticulous evaluation of raw materials to the final, rigorous product approval. With PMI material re-inspection and experimental data validation, our processes are rooted in an all-encompassing SOP protocol. Every welding operation aligns with WPS and PQR standards, ensuring unparalleled quality assurance.
Equipped with state-of-the-art manufacturing technology, our facility boasts Dutch DELEM CNC bending machines adept at managing thicknesses from 2mm to an impressive 100mm. We employ Austrian Fronius welding machines and cutting-edge Japanese FANUC welding robots, complemented by sophisticated laser welding seam guidance and tracking systems. This formidable automated welded pipe production line ensures our products achieve exceptional uniformity and reliability.
Weldpi is proud to have earned numerous prestigious certifications, both domestically and internationally. Our accolades include the EU ISO9001 quality management system certification, the esteemed TUV welding certification, and the China Pressure Pipe Manufacturing License (TS), a testament to our commitment to excellence.
At Weldpi Pipe Industry, we are privileged to hold exclusive authorization from the American Hastelloy Company, marking an esteemed collaboration in China to innovate and produce Hastelloy long products, a testament to our pioneering prowess.
Our relentless dedication to crafting superior quality products is unwavering. We are steadfast in our commitment to providing rapid and reliable piping solutions and services to our valued global clientele, ensuring their utmost satisfaction.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction