Types of Forgings
- Open-Die Forging: In the open-die forging process, metal is expertly deformed between flat or carefully contoured dies. This traditional method is perfect for creating large, straightforward shapes while ensuring impressive strength and ductility.
- Closed-Die Forging: Closed-die forging involves enclosing metal within a die cavity where it is compelled to adopt the intricate shape of the die. This precise technique allows for the creation of complex geometries and ensures exceptionally tight tolerances.
- Hot Forging: Hot forging involves heating the metal above its recrystallization temperature, rendering it more pliable for deformation. This process is a staple in large-scale manufacturing settings, ensuring efficiency and quality.
- Cold Forging: Cold forging is performed at room temperature and enhances metal strength through work hardening, albeit requiring more substantial forces. This method is ideal for producing durably strong components.
Process
The comprehensive forging process typically follows these essential steps:
- Heating: The metal is precisely heated to the optimal temperature necessary for an effective forging process.
- Shaping: Once heated, the metal is skillfully shaped utilizing mechanical presses or robust hammers.
- Cooling: After achieving the desired shape, the forged piece is progressively cooled, often enhanced by subsequent heat treatment for added resilience.
- Finishing: To meet exact specifications, additional finishing processes like precision machining or specialized surface treatment are employed to perfect the final product.
Dimensions
Forged components boast a remarkable range of sizes, from intricate small fasteners to imposing large structural parts. Standard dimensions span from a few millimeters to several meters, tailored to diverse applications.
Applications
Renowned for their unmatched strength, durability, and reliability, forgings are a cornerstone in industries such as aerospace, automotive, and construction.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and dependability.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele.
Our Our factory boasts a comprehensive and state-of-the-art production line dedicated to alloy steel pipes. From the initial assessment of raw materials to the final product approval stages, our rigorous Standard Operating Procedures (SOP) leave nothing to chance. Each piece undergoes PMI material re-inspection and experimental data validation, ensuring excellence throughout. Our welding processes are finely tuned to adhere to the highest WPS and PQR standards, thus guaranteeing meticulous quality assurance at every step.
Our facility is equipped with cutting-edge manufacturing technology, featuring: Dutch DELEM CNC bending machines adept at handling thicknesses ranging from a delicate 2mm to a robust 100mm; Austrian-made Fronius welding machines, and the precision of Japanese FANUC welding robots. Coupled with advanced laser welding seam guidance and tracking systems, our formidable automated welded pipe production line consistently delivers products of unparalleled uniformity and reliability.
Weldpi proudly holds a multitude of esteemed certifications both within China and internationally. Among our accolades are the prestigious EU ISO9001 quality management system certification, the renowned TUV welding certification, and the coveted China Pressure Pipe Manufacturing License (TS).
Weldpi Pipe Industry is privileged to possess the exclusive authorization from the esteemed American Hastelloy Company in China. This partnership empowers us to collaborate, innovate, and produce high-quality Hastelloy long products, reinforcing our leadership in the industry.
Our unwavering commitment to excellence fuels our dedication to crafting superior quality products. We pledge to provide rapid, reliable piping solutions and unparalleled services to our valued global clientele.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction
){kind=link}