Types of Forgings
- Open-Die Forging: Experience the power of Open-Die Forging, where metal is masterfully deformed between flat or uniquely contoured dies. This technique excels in crafting large, straightforward shapes, offering exceptional strength and superior ductility.
- Closed-Die Forging: Discover the precision of Closed-Die Forging, where metal is expertly enclosed within a die cavity, compelling it to adopt precise shapes. This method is ideal for creating intricate geometries with impeccable tolerances.
- Hot Forging: Embrace the efficiency of Hot Forging, where metal is meticulously heated above its recrystallization temperature to facilitate easier deformation. This technique is a staple in large-scale production, providing unmatched efficiency and scalability.
- Cold Forging: Experience the strength of Cold Forging, conducted at room temperature to enhance material strength through work hardening, though it may demand greater force. This process is perfect for parts requiring heightened durability.
Process
The forging process typically involves several steps:
- Heating: Begin with the meticulous Heating phase, where metal is elevated to the exact temperature for optimal forging conditions, setting the stage for perfection.
- Shaping: Proceed to the Shaping stage, as the pre-heated metal is expertly formed using state-of-the-art mechanical presses or hammers to achieve precise dimensions and desired contours.
- Cooling: Transition into the Cooling phase, as the forged part is carefully allowed to cool, ensuring structural integrity, often followed by strategic heat treatments for additional refinement.
- Finishing: Culminate with the Finishing stage, where meticulous machining or sophisticated surface treatments are applied to meet exacting final specifications and achieve the pinnacle of quality.
Dimensions
Forged components can vary significantly in size, from petite fasteners to massive structural elements. Standard sizes typically range from a few millimeters to several meters, adapting seamlessly to diverse applications.
Applications
Forgings are indispensable across industries such as aerospace, automotive, and construction, revered for their unmatched strength, enduring durability, and unwavering reliability.
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Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and dependability.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele.
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Our Dive into our state-of-the-art facility, where every facet of production for alloy steel pipes is meticulously executed. From the initial stages of raw material assessment to the final stamp of product approval, our process is rigorous. PMI material re-inspection and experimental data validation are integral, as we adhere to a comprehensive SOP process. Our welding is performed under the strict guidelines of WPS and PQR standards, ensuring unmatched quality assurance at every step.
Our facility is a testament to technological innovation, equipped with the finest machinery available: Dutch DELEM CNC bending machines adept at handling thicknesses from 2mm to an impressive 100mm; Austrian Fronius welding machines complement Japanese precision through FANUC welding robots, all integrated with advanced laser welding seam guidance and tracking systems. This exceptional automated welded pipe production line assures optimal product uniformity and unparalleled reliability.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands proudly accredited with an array of elite certifications. Among these are the esteemed EU ISO9001 quality management system certification, TUV welding certification, and the prestigious China Pressure Pipe Manufacturing License (TS), underscoring our commitment to quality and excellence.
Weldpi Pipe Industry is privileged to hold the exclusive authorization from the eminent American Hastelloy Company within China. This collaboration empowers us to innovate and produce Hastelloy long products, showcasing our capability and dedication to excellence in every endeavor.
At the heart of our mission is an unwavering dedication to the creation of top-tier quality products. We pledge to deliver swift and reliable piping solutions and services, extending our commitment and expertise to our global clientele, ensuring their every need is met with precision and care.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction