Types of Forgings
- Open-Die Forging: In the open-die forging process, the metal is skillfully manipulated between flat or artistically contoured dies. This technique is ideal for crafting large, straightforward shapes, ensuring they possess exceptional strength and ductility, making them fit for a variety of robust applications.
- Closed-Die Forging: Closed-die forging involves encasing the metal within a die cavity, compelling it to conform to intricate shapes. This sophisticated method is perfect for achieving complex geometries with precision, ensuring tighter tolerances for high-performance parts.
- Hot Forging: Hot forging involves heating the metal above its recrystallization temperature, greatly enhancing its malleability. This method is the cornerstone of large-scale production, allowing for efficient shaping of durable components.
- Cold Forging: In cold forging, the metal is expertly shaped at ambient temperatures, which fortifies the material through work hardening. While it may demand greater force, the result is exceptionally strong components ready for demanding uses.
Process
The forging process is a meticulous series of steps, ensuring the highest quality:
- Heating: Initially, the metal is precisely heated to the optimal temperature, setting the stage for the forging process.
- Shaping: Once heated, the metal is expertly crafted into shape using powerful mechanical presses or hammers, achieving the desired form.
- Cooling: Following shaping, the forged component is allowed to cool, often accompanied by heat treatment to enhance its properties.
- Finishing: Final touches are applied, which may include precision machining or surface treatments, ensuring the component meets exacting specifications.
Dimensions
Forged components exhibit remarkable versatility in size, ranging from minuscule fasteners to colossal structural parts. Standard dimensions span from mere millimeters to several meters, tailored to the specific demands of diverse applications.
Applications
Forgings are indispensable in industries like aerospace, automotive, and construction. Their unmatched strength, durability, and reliability make them the preferred choice for critical applications, supporting innovation and performance across sectors.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and dependability.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele.
Our Our factory is a beacon of innovation, boasting an unparalleled, state-of-the-art production line specifically tailored for alloy steel pipes. From the initial stages of raw material evaluation to the final stages of product approval, we adhere to a meticulous, all-inclusive SOP process. This includes PMI material re-inspection and rigorous experimental data validation. Our welding processes are meticulously aligned with WPS and PQR standards, ensuring that every product meets the highest quality benchmarks.
We have equipped our operations with a suite of advanced manufacturing technology, featuring Dutch DELEM CNC bending machines that can handle thicknesses ranging from 2mm to an impressive 100mm. Our arsenal includes Austrian Fronius welding machines and Japanese FANUC welding robots, all complemented by laser welding seam guidance and tracking systems. This formidable, automated welded pipe production line is a testament to our commitment to ensuring exceptional product uniformity and reliability.
Weldpi has proudly earned a multitude of prestigious certifications, both domestic and international. Our achievements include the coveted EU ISO9001 quality management system certification, the esteemed TUV welding certification, and the highly respected China Pressure Pipe Manufacturing License (TS).
Weldpi Pipe Industry holds the distinguished honor of being the sole entity in China exclusively authorized by the American Hastelloy Company. This collaboration empowers us to innovate and produce superior Hastelloy long products, underscoring our commitment to excellence.
Our steadfast dedication to crafting products of superior quality is unwavering. We are resolutely committed to delivering swift, dependable piping solutions and services to our esteemed global clientele, ensuring their needs are met with excellence.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction