Types of Forgings
- Open-Die Forging: In this dynamic process, metal is artfully deformed between flat or uniquely contoured dies, making it ideal for crafting large, uncomplicated shapes. This method ensures exceptional strength and ductility, perfect for robust applications.
- Closed-Die Forging: Here, metal is intricately enclosed within a die cavity, compelling it to adopt a precise shape. This technique excels in producing complex geometries with enhanced accuracy and tighter tolerances, catering to demanding design specifications.
- Hot Forging: By heating the metal above its recrystallization point, it becomes more malleable and easier to work with. This approach is prevalently used for large-scale production, ensuring efficiency and versatility in manufacturing.
- Cold Forging: At room temperature, the metal is meticulously shaped, increasing its strength through work hardening. While this method demands higher forces, it delivers superior material strength, making it a preferred choice for precision forging.
Process
The forging process typically involves several expertly executed steps:
- Heating: Initially, the metal is elevated to the optimal temperature required for the forging process, readying it for transformation.
- Shaping: In this phase, the heated metal is skillfully shaped using mechanical presses or hammers, creating the desired form with precision.
- Cooling: Post shaping, the forged component undergoes a cooling phase, which may be followed by heat treatment to enhance its properties.
- Finishing: Final touches involve additional processes such as machining or surface treatments, refining the piece to meet exact specifications and perfecting its finish.
Dimensions
Forged components exhibit a remarkable range of sizes, from tiny fasteners to enormous structural parts. Standard dimensions can vary from a few millimeters to several meters, tailored to specific applications and industry needs.
Applications
Renowned for their strength, durability, and reliability, forgings find extensive use across industries such as aerospace, automotive, and construction, serving as foundational elements in critical applications.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. shines as a beacon of unparalleled excellence, leading the way in the stainless steel, titanium, and nickel alloy welded pipe industry. Our distinction rests on a foundation of innovation and quality.
Endorsed by the prestigious Haynes International, Inc., we adhere unwaveringly to the rigorous ISO9001:2001 quality management system. This commitment ensures an assurance of unmatched quality and dependability, reinforcing our reputation in the industry.
Our distinguished credentials reflect our relentless pursuit of excellence, boasting the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our superior welding standards consistently meet, and often exceed, premier international criteria, including the esteemed TUV certifications.
Our steadfast commitment is to deliver fast, reliable, and cutting-edge metal pipeline solutions to our valued global clientele, ensuring satisfaction and excellence in every project we undertake.
Our Our factory boasts a state-of-the-art, comprehensive production line dedicated to alloy steel pipes. From the rigorous initial evaluation of raw materials to the final product approval stage, each phase is meticulously carried out, including PMI material re-inspection and thorough experimental data validation. We adhere to a fully integrated SOP process, ensuring seamless quality control. Our welding procedures conform strictly to WPS and PQR standards, guaranteeing meticulous assurance of quality throughout the production process.
Equipped with cutting-edge manufacturing technology, we utilize the finest machinery: Dutch DELEM CNC bending machines, expertly handling thicknesses ranging from 2mm to an impressive 100mm. Our Austrian Fronius welding machines, Japanese FANUC welding robots, along with advanced laser welding seam guidance and tracking systems, form a powerful automated welded pipe production line. This ensures our products meet the highest standards of uniformity and reliability, providing unparalleled quality to our clients.
Weldpi has achieved a remarkable portfolio of both domestic and international certifications of prestige. These include the esteemed EU ISO9001 quality management system certification, the rigorous TUV welding certification, and the China Pressure Pipe Manufacturing License (TS), underscoring our commitment to excellence.
Weldpi Pipe Industry takes pride in holding the exclusive, prestigious authorization from the American Hastelloy Company in China. This partnership empowers us to collaborate, innovate, and produce superior Hastelloy long products, advancing our capabilities and offering excellence in every product we deliver.
Our unwavering commitment is to deliver products of superior quality, and we are steadfastly devoted to providing rapid and reliable piping solutions and services. Our dedication extends to our global clientele, ensuring their needs are met with precision and excellence in every interaction.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction
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