Types of Forgings
- Open-Die Forging: In the art of open-die forging, metal is gracefully deformed between flat or meticulously contoured dies. This versatile method is perfect for crafting large, uncomplicated shapes, delivering exceptional strength and ductility to each piece.
- Closed-Die Forging: The closed-die forging process envelopes metal in a die cavity, compelling it to adopt the precision shape of the die. This sophisticated technique supports intricate geometries and ensures tighter tolerances, making it ideal for complex designs.
- Hot Forging: Hot forging involves heating the metal beyond its recrystallization point, which facilitates the metal's deformation. This technique is predominantly used for large-scale production, providing efficiency and ease in shaping robust components.
- Cold Forging: Cold forging is performed at ambient room temperature, resulting in increased strength through work hardening. Although this method requires more force, it produces extremely strong and precise components.
Process
The forging process typically involves several well-defined steps, each contributing to the creation of high-performance components:
- Heating: The metal is skillfully heated to the optimal temperature necessary for the forging process, setting the stage for easy manipulation.
- Shaping: Once heated, the metal is expertly shaped using advanced mechanical presses or hammers, bringing the design's vision to life.
- Cooling: Post-shaping, the forged component is gently cooled, often followed by precise heat treatment to enhance its properties.
- Finishing: The journey to perfection continues with finishing processes like machining or surface treatment, ensuring the component meets all final specifications with finesse.
Dimensions
Forged components display remarkable versatility in size, spanning from minute fasteners to expansive structural parts. Standard dimensions range from mere millimeters to several meters, tailored to meet diverse applications.
Applications
Renowned for their unmatched strength, durability, and reliability, forgings find extensive applications across dynamic industries such as aerospace, automotive, and construction, playing a pivotal role in advancing modern engineering.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, proudly leading the stainless steel, titanium, and nickel alloy welded pipe industry with undeniable distinction. Our commitment to quality and innovation sets us apart as industry leaders.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system. This dedication ensures that we deliver unmatched quality and dependable solutions across our product spectrum, fostering trust and reliability.
Our distinguished credentials are a testament to our relentless pursuit of quality, showcasing the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Moreover, our welding standards not only meet but frequently exceed premier international criteria, including the esteemed TUV certifications, underscoring our commitment to excellence.
Our unwavering commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele. We continually strive to exceed expectations, delivering products that embody innovation and reliability, ensuring our esteemed clients always stay ahead in their respective fields.
Our Our state-of-the-art factory is equipped with a comprehensive, cutting-edge production line specializing in alloy steel pipes. From the very beginning, with initial raw material evaluation, all the way through to final product approval, we implement PMI material re-inspection, and carry out rigorous experimental data validation. Our adherence to an all-encompassing SOP process ensures the highest quality standards. Moreover, our welding procedures are meticulously aligned with WPS and PQR standards, exemplifying our commitment to top-tier quality assurance.
At the heart of our manufacturing prowess is a suite of advanced technology, including the precision of Dutch DELEM CNC bending machines, which seamlessly handle material thicknesses ranging from 2mm to 100mm. Our line-up also features Austrian Fronius welding machines and Japanese FANUC welding robots, complemented by sophisticated laser welding seam guidance and tracking systems. This formidable array forms our automated welded pipe production line, ensuring each product boasts unparalleled uniformity and reliability.
Weldpi is proud to have earned a multitude of prestigious certifications that attest to our exceptional quality standards. Among these are the EU ISO9001 quality management system certification, the esteemed TUV welding certification, and the China Pressure Pipe Manufacturing License (TS), underscoring our commitment to excellence on both domestic and international fronts.
The Weldpi Pipe Industry takes immense pride in holding the exclusive authorization from the American Hastelloy Company to collaborate within China. This exclusive partnership allows us to innovate and produce superior Hastelloy long products, showcasing our leadership and pioneering spirit in the industry.
Our unwavering dedication to crafting products of superior quality is matched only by our commitment to delivering swift and dependable piping solutions and services. We strive to meet and exceed the expectations of our global clientele, ensuring they receive the finest in piping excellence.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction
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