Types of Forgings
- Open-Die Forging: In this powerful technique, metal is skillfully deformed between flat or intricately contoured dies. Perfect for crafting large, straightforward shapes, this forging method excels in delivering remarkable strength and superior ductility.
- Closed-Die Forging: This advanced method involves enclosing the metal in a precisely designed die cavity, compelling it to adopt the die's shape. It enables the creation of more intricate geometries with greater precision, offering tighter tolerances and exceptional detail.
- Hot Forging: Here, the metal is heated above its recrystallization temperature, rendering it more malleable. This process is a staple for large-scale production, ensuring efficient forming of robust components.
- Cold Forging: Executed at ambient room temperature, this method enhances metal strength through work hardening. It demands higher forces but results in exceptionally strong final products.
Process
The forging process is a meticulously orchestrated sequence, typically comprising several key steps:
- Heating: The metal is expertly heated to the precise temperature necessary for the forging process.
- Shaping: Using powerful mechanical presses or hammers, the adeptly heated metal is skillfully shaped.
- Cooling: Following shaping, the forged part undergoes a carefully controlled cooling phase, which may be complemented by a heat treatment to enhance properties.
- Finishing: To meet final specifications, additional precision processes such as machining or surface treatment may be expertly applied.
Dimensions
Forged components boast an impressive range of sizes, from tiny fasteners to massive structural parts. Standard dimensions span from a few millimeters to several meters, meticulously tailored to the specific application.
Applications
Renowned for their unparalleled strength, durability, and reliability, forgings find extensive application across diverse industries including aerospace, automotive, and construction.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. emerges as a beacon of unparalleled excellence, setting new standards in the stainless steel, titanium, and nickel alloy welded pipe industry with exceptional distinction.
With the esteemed endorsement of Haynes International, Inc., we rigorously adhere to the stringent ISO9001:2001 quality management system, consistently guaranteeing unmatched quality and reliability.
Our prestigious credentials are a testament to our unwavering pursuit of superior quality, boasting the remarkable EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but frequently surpass elite international criteria, including the esteemed TUV certifications.
Our unwavering dedication is to deliver swift, reliable, and cutting-edge metal pipeline solutions to our valued global clientele.
Our Our factory is equipped with a state-of-the-art, all-encompassing production line for alloy steel pipes. From the initial stages of raw material evaluation to the final product approval, including PMI material re-inspection and experimental data validation, we adhere to a rigorous Standard Operating Procedure (SOP) process. Our welding processes strictly follow the esteemed WPS and PQR standards, ensuring unmatched quality assurance at every step.
We are equipped with sophisticated, cutting-edge manufacturing technology that comprises: Dutch DELEM CNC bending machines proficient in handling thicknesses ranging from 2mm to 100mm; Austrian Fronius welding machines; Japanese FANUC welding robots; coupled with laser-guided welding seam guidance and tracking systems. This impressive automated welded pipe production line is designed to deliver exceptional product uniformity and reliability, setting new benchmarks in the industry.
Weldpi has achieved numerous esteemed domestic and international certifications, such as the EU ISO9001 quality management system certification, TUV welding certification, and the China Pressure Pipe Manufacturing License (TS). These certifications are a testament to our relentless pursuit of excellence in manufacturing.
Weldpi Pipe Industry is privileged to possess the exclusive authorization from the American Hastelloy Company in China to collaborate, innovate, and manufacture Hastelloy long products. This partnership underscores our commitment to pioneering excellence and premium quality.
Our steadfast commitment is to the creation of superior quality products. We are devoted to providing swift, dependable piping solutions and unparalleled services to our global clientele, ensuring customer satisfaction at every juncture.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction