Types of Forgings
- Open-Die Forging: In Open-Die Forging, metal is skillfully deformed between flat or uniquely contoured dies to achieve robust and high-performing results. This technique excels in crafting large, uncomplicated shapes, providing remarkable strength and ductility to the final product.
- Closed-Die Forging: Closed-Die Forging involves enclosing the metal within a precision die cavity, ensuring it perfectly conforms to the intended shape. This sophisticated method accommodates the creation of more intricate geometries and achieves tighter tolerances, ideal for advanced engineering needs.
- Hot Forging: Hot Forging involves heating metal above its recrystallization temperature, significantly enhancing its malleability for shaping. This technique is a staple in large-scale production, ensuring efficiency and material integrity in every forged component.
- Cold Forging: Cold Forging shapes metals at ambient temperatures, leveraging work hardening to boost strength. While this may require greater force, it results in exceptionally strong and precise components, perfect for demanding applications.
Process
The forging process typically involves several meticulously coordinated steps:
- Heating: The metal is expertly heated to the optimal temperature, setting the stage for the forging process to unfold with precision.
- Shaping: The expertly heated metal is adeptly shaped using mechanical presses or hammers, ensuring a perfect blend of form and durability.
- Cooling: Post-shaping, the forged part undergoes a controlled cooling process, sometimes enhanced by heat treatment to meet exacting standards.
- Finishing: To achieve final specifications, additional processes such as precision machining or advanced surface treatment are employed, ensuring the finest quality.
Dimensions
Forged components boast a vast array of sizes, from diminutive fasteners to colossal structural elements. Standard dimensions can span from mere millimeters to several meters, tailored to meet diverse application demands.
Applications
Renowned for their unparalleled strength, durability, and reliability, forgings are indispensable across industries like aerospace, automotive, and construction, empowering cutting-edge advancements with robust solutions.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and dependability.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele.
Our Our factory features a state-of-the-art production line dedicated to the meticulous crafting of alloy steel pipes. From the precise evaluation of raw materials to the rigorous approval of final products, including PMI material re-inspection and thorough experimental data validation, we adhere to a comprehensive SOP process. Our welding techniques rigorously comply with WPS and PQR standards, ensuring unparalleled quality assurance at every step.
We boast advanced manufacturing technology, equipped with: Dutch DELEM CNC bending machines engineered to handle thicknesses ranging from 2mm to 100mm; Austrian Fronius welding machines; and Japanese FANUC welding robots. Complemented by laser welding seam guidance and tracking systems, our automated welded pipe production line delivers outstanding product uniformity and reliability, setting new benchmarks in performance.
Weldpi proudly holds a suite of prestigious domestic and international certifications, such as the esteemed EU ISO9001 quality management system certification, TUV welding certification, and the authoritative China Pressure Pipe Manufacturing License (TS), embodying our unwavering commitment to quality and excellence.
Weldpi Pipe Industry is privileged to have the sole authorization from the American Hastelloy Company in China, empowering us to collaborate, innovate, and produce a remarkable range of Hastelloy long products.
Our steadfast dedication to crafting superior quality products fuels our promise to provide swift and dependable piping solutions and services to our esteemed global clientele, ensuring their utmost satisfaction and success.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction