Types of Forgings
- Open-Die Forging: In open-die forging, metal is artfully deformed between flat or intricately contoured dies. This method is particularly ideal for crafting large, uncomplicated shapes, offering exceptional strength and ductility, making it a go-to choice for robust applications.
- Closed-Die Forging: This advanced method involves enclosing the metal within a die cavity, compelling it to conform to the precise shape of the die. Closed-die forging enables the creation of more complex geometries with unparalleled precision and tighter tolerances.
- Hot Forging: In hot forging, the metal is expertly heated above its recrystallization temperature, vastly easing deformation. This process ensures efficiency and is predominantly utilized for large-scale, industrial-grade production.
- Cold Forging: During cold forging, the metal is meticulously shaped at ambient room temperature. This technique enhances material strength through work hardening, though it necessitates higher forces for reshaping, proving invaluable for specific manufacturing needs.
Process
The forging process is a sophisticated sequence of meticulously orchestrated steps:
- Heating: The metal undergoes precise heating to reach the optimum temperature required for a successful forging process.
- Shaping: Subsequently, the heated metal is shaped with precision utilizing advanced mechanical presses or hammers, achieving the desired form.
- Cooling: Post shaping, the forged part is meticulously cooled. This phase may be followed by strategic heat treatment to enhance properties.
- Finishing: To meet final specifications, additional processes such as precision machining or surface treatment are employed, ensuring superior quality and performance.
Dimensions
Forged components exhibit a remarkable range in size, from diminutive fasteners to monumental structural parts. Standard dimensions span from several millimeters to meters, tailored to the specific demands of each application.
Applications
Forgings boast extensive use across diverse industries, including aerospace, automotive, and construction, celebrated for their unmatched strength, durability, and reliability in critical applications.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction.
Elevating the industry standards, we proudly operate under the prestigious endorsement of Haynes International, Inc., and adhere to the rigorous ISO9001:2001 quality management system, ensuring our products consistently embody the pinnacle of quality and reliability.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications.
With an unwavering commitment, we deliver expedited, reliable, and cutting-edge metal pipeline solutions to our valued global clientele, ensuring they receive the very best in innovation and service.
Our Our factory boasts a comprehensive and state-of-the-art production line dedicated to alloy steel pipes. From the meticulous evaluation of raw materials to the rigorous final product approval, we implement PMI material re-inspection and experimental data validation, all under a stringent and all-encompassing SOP process. Our welding processes are executed in strict accordance with WPS and PQR standards, ensuring an unparalleled commitment to quality assurance.
We are equipped with the most advanced manufacturing technology available, including Dutch DELEM CNC bending machines that can accommodate thicknesses ranging from 2mm to 100mm. Our arsenal also includes Austrian Fronius welding machines and Japanese FANUC welding robots, complemented by sophisticated laser welding seam guidance and tracking systems. This extraordinary automated welded pipe production line ensures remarkable uniformity and reliability in every product we deliver.
Weldpi has achieved an impressive array of prestigious domestic and international certifications, including the EU ISO9001 quality management system certification, TUV welding certification, and the distinguished China Pressure Pipe Manufacturing License (TS), solidifying our commitment to excellence.
Weldpi Pipe Industry is incredibly honored to possess the exclusive authorization from the esteemed American Hastelloy Company in China. This partnership empowers us to collaborate, innovate, and produce distinguished Hastelloy long products with precision and excellence.
Our steadfast commitment is to crafting products of superior quality, and we pledge to provide fast, reliable, and efficient piping solutions and services to our valued global customers.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction
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