Types of Forgings
- Open-Die Forging: This method involves deforming metal between flat or uniquely contoured dies, making it ideal for creating large, straightforward shapes. It yields exceptional strength and ductility, ensuring robust performance in demanding applications.
- Closed-Die Forging: In this technique, metal is completely enclosed within a die cavity and compelled to assume its shape. It is highly effective for crafting intricate geometries with precise tolerances, making it a preferred choice for complex components.
- Hot Forging: This method involves heating the metal above its recrystallization temperature, significantly easing deformation. It is particularly prevalent for large-scale production, ensuring efficiency and consistency in high-volume manufacturing.
- Cold Forging: This process shapes metal at ambient temperature, enhancing strength through work hardening. While it demands greater force, it delivers superior precision and surface finish, making it ideal for applications requiring exacting standards.
Process
The forging process typically involves several essential steps:
- Heating: The initial step involves precisely heating the metal to the optimal temperature to prepare it for the subsequent forging process.
- Shaping: Utilizing mechanical presses or hammers, the heated metal is expertly shaped, ensuring adherence to stringent design specifications.
- Cooling: Post-shaping, the forged piece undergoes a cooling phase, which might be followed by heat treatment to enhance its mechanical properties.
- Finishing: To meet final specifications, additional processes such as machining or advanced surface treatments are employed, perfecting the component for its intended use.
Dimensions
Forged components exhibit vast size variations, ranging from minute fasteners to monumental structural parts. Standard dimensions span from mere millimeters to several meters, tailored to specific application requirements.
Applications
Due to their inherent strength, durability, and reliability, forgings are indispensable across diverse sectors such as aerospace, automotive, and construction, seamlessly integrating into critical applications demanding uncompromising performance.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and dependability.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele.
Our Our factory is a beacon of innovation, boasting a comprehensive and cutting-edge production line dedicated to alloy steel pipes. From the initial evaluation of raw materials to the final stamp of approval on our products, we engage in PMI material re-inspection and rigorous experimental data validation. We meticulously adhere to an all-encompassing Standard Operating Procedure (SOP). Our welding processes strictly follow WPS and PQR standards, ensuring that every product meets the highest quality assurance benchmarks.
Equipped with state-of-the-art manufacturing technology, we proudly utilize Dutch DELEM CNC bending machines capable of bending from 2mm to a robust 100mm thickness. Our arsenal also includes Austrian Fronius welding machines, Japanese FANUC welding robots, and cutting-edge laser welding seam guidance and tracking systems. This exceptional, automated welded pipe production line is the cornerstone of our commitment to producing highly uniform and reliable products.
Weldpi is a proud recipient of numerous prestigious certifications, both domestically and internationally. Our accolades include the EU ISO9001 quality management system certification, TUV welding certification, and the esteemed China Pressure Pipe Manufacturing License (TS).
Weldpi Pipe Industry holds the distinguished and exclusive authorization from the American Hastelloy Company in China. This prestigious collaboration allows us to innovate and produce superior Hastelloy long products.
Our commitment is unwavering: to craft products of unparalleled quality. We are dedicated to delivering swift and reliable piping solutions and services, providing our global customers with excellence at every turn.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction