Types of Forgings
- Open-Die Forging: In open-die forging, metal is artfully deformed between flat or uniquely contoured dies. This technique excels in crafting large, simple shapes, ensuring superior strength and exceptional ductility, making it an ideal choice for robust applications.
- Closed-Die Forging: Closed-die forging involves encasing metal within a precisely machined die cavity, compelling it to conform to intricate shapes. This sophisticated method accommodates more complex geometries and achieves tighter tolerances, perfect for precision-engineered components.
- Hot Forging: Hot forging involves heating the metal beyond its recrystallization threshold, simplifying deformation. This process is favored for large-scale production, allowing efficient formation of components while maintaining structural integrity and performance.
- Cold Forging: Cold forging shapes metal at ambient room temperature, significantly enhancing material strength through work hardening. Though it may demand greater force, the outcome is a durable product that withstands demanding applications.
Process
The forging process is a series of meticulously coordinated steps:
- Heating: During heating, the metal is brought to the optimal temperature, setting the stage for seamless forging and ensuring material malleability.
- Shaping: The art of shaping involves adeptly molding the heated metal using mechanical presses or hammers, achieving the desired form and characteristics.
- Cooling: Post-shaping, the forged component undergoes cooling, often accompanied by heat treatment, to stabilize its dimensions and enhance its properties.
- Finishing: The finishing touches may include machining or sophisticated surface treatments, meticulously refined to meet and even exceed final specifications.
Dimensions
Forged components vary widely in size, ranging from minuscule fasteners to colossal structural elements. Standard dimensions span from mere millimeters to several meters, tailored to the specific needs of diverse applications.
Applications
Forgings are indispensable in industries like aerospace, automotive, and construction, celebrated for their unmatched strength, unparalleled durability, and unwavering reliability.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and dependability.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele.
Our Our factory is equipped with a state-of-the-art, comprehensive production line specially designed for alloy steel pipes. We meticulously follow a rigorous Standard Operating Procedure (SOP) at every stage—from the meticulous evaluation of raw materials to the stringent approval of final products. This includes precise PMI material re-inspection and thorough experimental data validation. Our welding operations are conducted in strict compliance with top-tier WPS and PQR standards, ensuring an unwavering commitment to quality assurance.
We boast cutting-edge manufacturing technology that encompasses: Dutch DELEM CNC bending machines with impressive capabilities to handle thickness ranging from 2mm to 100mm; Austrian Fronius welding machines; Japanese FANUC welding robots; and sophisticated laser welding seam guidance and tracking systems. This powerful, automated welded pipe production line is a testament to the exceptional product uniformity and reliability that we deliver.
Weldpi has proudly attained a multitude of prestigious domestic and international certifications, including the esteemed EU ISO9001 quality management system certification, the TUV welding certification, and the highly regarded China Pressure Pipe Manufacturing License (TS).
Weldpi Pipe Industry is privileged to hold the exclusive authorization from the renowned American Hastelloy Company in China, enabling us to collaborate, innovate, and produce high-quality Hastelloy long products.
Our unwavering dedication to excellence drives us to craft superior quality products. We are resolutely committed to delivering rapid and dependable piping solutions and services to our valued global customers.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction