Types of Forgings
- Open-Die Forging: In this robust forging technique, metal is skillfully deformed between flat or contoured dies. This method is particularly suitable for crafting large, uncomplicated shapes, delivering exceptional strength and remarkable ductility.
- Closed-Die Forging: In this precise method, metal is completely enclosed within a die cavity, compelled to adopt its shape. This innovative approach enables the creation of intricate geometries with tighter tolerances and flawless precision.
- Hot Forging: At the heart of large-scale production, hot forging involves heating the metal above its recrystallization temperature to facilitate easier deformation. This process is instrumental in achieving impressive volume production.
- Cold Forging: Shaped meticulously at room temperature, this technique enhances metal strength through work hardening, though it demands higher forces. A method favored for its superior strength outcomes.
Process
The forging process typically involves several crucial steps:
- Heating: The metal undergoes careful heating to reach the optimal temperature necessary for the forging process, preparing it for transformation.
- Shaping: Employing mechanical presses or hammers, the heated metal is expertly shaped into the desired form, showcasing the artistry of forging.
- Cooling: Once shaped, the forged part is gradually cooled, often followed by precision heat treatment to meet specific quality standards.
- Finishing: To achieve precise final specifications, additional processes such as machining or surface treatment are performed, perfecting the forged components.
Dimensions
Forged components boast remarkable versatility in size, ranging from minuscule fasteners to colossal structural parts. Standard sizes can extend from a few millimeters to several meters, tailored to diverse applications.
Applications
Renowned for their unmatched strength, durability, and reliability, forgings find extensive application across a multitude of industries, including aerospace, automotive, and construction.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, standing proudly at the forefront of the stainless steel, titanium, and nickel alloy welded pipe industry. Renowned for our distinction and innovation, we are committed to delivering the highest standards of quality and service.
Endorsed by the prestigious Haynes International, Inc., we are dedicated to upholding the rigorous ISO9001:2001 quality management system. This dedication ensures that we consistently deliver products of unmatched quality and dependability, reinforcing our reputation as an industry leader.
Our distinguished credentials serve as a testament to our relentless pursuit of excellence. With the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license, we stand unmatched in quality. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications, setting new benchmarks for the industry.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions. We cherish our global clientele and are devoted to catering to their needs with unparalleled dedication and innovation.
Our Our factory boasts a state-of-the-art production line designed specifically for alloy steel pipes. From the initial assessment of raw materials to the final approval of the product, including PMI material re-inspection and experimental data validation, we adhere to a comprehensive SOP process. Our welding procedures strictly conform to WPS and PQR standards, ensuring meticulous quality assurance throughout.
Equipped with the latest in manufacturing technology, we feature Dutch DELEM CNC bending machines capable of processing thicknesses from 2mm to an impressive 100mm. Our arsenal includes Austrian Fronius welding machines, Japanese FANUC welding robots, and sophisticated laser welding seam guidance and tracking systems. This robust automated welded pipe production line ensures unparalleled product consistency and reliability.
Weldpi has achieved a range of esteemed domestic and international certifications, such as the EU ISO9001 quality management system certification, TUV welding certification, and the prestigious China Pressure Pipe Manufacturing License (TS).
Weldpi Pipe Industry takes pride in holding the exclusive authorization from the renowned American Hastelloy Company in China, allowing us to collaborate, innovate, and produce superior Hastelloy long products.
Our unwavering dedication lies in crafting products of the utmost quality. We are committed to providing swift, reliable piping solutions and services to our esteemed global clientele.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction