Types of Forgings
- Open-Die Forging: This method involves deforming metal between flat or contoured dies, ideally suited for crafting large, uncomplicated shapes. It offers excellent strength and ductility, making it an attractive choice for robust applications.
- Closed-Die Forging: In closed-die forging, metal is enclosed within a die cavity, compelling it to adopt the die's intricate shape. This superior method supports the creation of complex geometries with precise tolerances, perfect for high-detail work.
- Hot Forging: Hot forging involves heating the metal beyond its recrystallization temperature, greatly easing the deformation process. This technique is prevalent in large-scale manufacturing due to its efficiency.
- Cold Forging: Shaping metal at room temperature in cold forging strengthens it through work hardening, although it may demand greater force. This method provides enhanced strength characteristics.
Process
The forging process typically involves several steps:
- Heating: Initially, the metal is heated to the precise temperature necessary for the forging process, ensuring optimal malleability and formability.
- Shaping: Once heated, the metal is expertly shaped using mechanical presses or hammers to achieve the desired configuration.
- Cooling: Post shaping, the forged component is allowed to cool gradually. This step may be followed by heat treatment to attain the desired material properties.
- Finishing: To meet the final specifications, additional processes such as precise machining or advanced surface treatments are applied, ensuring a polished and refined product.
Dimensions
Forged components exhibit a vast range of sizes, from minuscule fasteners to grand structural parts. Standard sizes can vary from a few millimeters up to several meters, tailored to the specific application.
Applications
Renowned for their exceptional strength, durability, and reliability, forgings find extensive use in demanding industries such as aerospace, automotive, and construction, where performance is paramount.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. elevates the industry standard as a symbol of excellence, at the forefront of the stainless steel, titanium, and nickel alloy welded pipe sector, celebrated for its unrivaled leadership and innovation.
Endorsed by the esteemed Haynes International, Inc., we adhere rigorously to the ISO9001:2001 quality management system, ensuring superior quality and unmatched reliability in every endeavor.
Our accolades are a testament to our unwavering dedication to excellence, boasting the prestigious EU EN3.1 certificates and the coveted TS pressure pipeline component manufacturing license. Our welding standards consistently meet and often surpass the highest international benchmarks, including esteemed TUV certifications.
Our unwavering mission is to deliver fast, dependable, and cutting-edge metal pipeline solutions to our esteemed global customers.
Our Our factory is equipped with a comprehensive and state-of-the-art production line dedicated to alloy steel pipes. We meticulously manage every step, from the rigorous initial evaluation of raw materials to the final product approval, through PMI material re-inspection and thorough experimental data validation. By adhering to a meticulously designed SOP process, and following the stringent WPS and PQR standards for welding, we ensure exceptional quality assurance throughout.
We are powered by cutting-edge manufacturing technologies including the Dutch DELEM CNC bending machines, proficient in handling thicknesses from 2mm to 100mm. Our portfolio of advanced equipment features Austrian Fronius welding machines and Japanese FANUC welding robots, complemented by laser welding seam guidance and tracking systems. This impressive automated welded pipe production line stands as a testament to our commitment to delivering unparalleled product uniformity and reliability.
Weldpi has achieved a distinguished reputation, having obtained a plethora of esteemed domestic and international certifications. These include the prestigious EU ISO9001 quality management system certification, the esteemed TUV welding certification, and the highly regarded China Pressure Pipe Manufacturing License (TS).
Weldpi Pipe Industry is privileged to possess exclusive authorization from the renowned American Hastelloy Company in China. This prestigious partnership allows us to collaborate, innovate, and produce Hastelloy long products, which reinforces our position as a leader in the industry.
Our unwavering commitment is directed towards the creation of superior quality products. We pledge to offer swift and reliable piping solutions and services, ensuring our global customers receive unparalleled satisfaction and excellence.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction
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