Types of Forgings
- Open-Die Forging: The process of open-die forging involves deforming metal between flat or uniquely contoured dies. It is highly effective for large, simple shapes, delivering exceptional strength and superior ductility.
- Closed-Die Forging: In closed-die forging, metal is meticulously enclosed within a die cavity, compelling it to adopt the intricately designed shape. This method excels in producing complex geometries with precision and tighter tolerances.
- Hot Forging: Hot forging requires heating the metal above its recrystallization temperature, facilitating its deformation with ease. It is predominantly employed in large-scale production, offering efficiency and consistency.
- Cold Forging: Cold forging is performed at ambient room temperature, enhancing the metal's strength through work hardening. Although it demands higher forces, the result is a robust, high-strength product.
Process
The forging process typically involves several well-defined steps:
- Heating: Initially, the metal is heated to the optimal temperature, setting the stage for effective forging.
- Shaping: Using powerful mechanical presses or hammers, the heated metal is expertly shaped into the desired configuration.
- Cooling: Post shaping, the forged part undergoes a cooling phase, occasionally followed by precise heat treatment to enhance properties.
- Finishing: To meet the final specifications, additional processes such as sophisticated machining or surface treatments are meticulously applied.
Dimensions
Forged components boast significant versatility in size, ranging from small fasteners to impressive large structural parts. Standard sizes typically extend from a few millimeters to several meters, tailored to specific applications.
Applications
Forgings are indispensable across industries like aerospace, automotive, and construction, renowned for their unparalleled strength, enduring durability, and unwavering reliability.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and dependability.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele.
Our Our state-of-the-art factory boasts an extensive and advanced production line tailored for alloy steel pipes. From the critical assessment of raw materials to the final product validation, every step is meticulously executed following a thorough SOP process. We conduct PMI material re-inspection and validate experimental data to ensure superior quality. Our welding procedures strictly comply with WPS and PQR standards, reflecting our commitment to precise and rigorous quality assurance.
Equipped with cutting-edge manufacturing technology, our facility houses Dutch DELEM CNC bending machines, adept at handling material thicknesses ranging from 2mm to a robust 100mm, ensuring versatility and precision. We further enhance our production capabilities with Austrian Fronius welding machines, Japanese FANUC welding robots, and sophisticated laser welding seam guidance and tracking systems. This powerful automated welded pipe production line is designed to deliver products with outstanding uniformity and reliability.
Weldpi has achieved an array of esteemed domestic and international certifications, underscoring our compliance with the highest standards. Notable among these are the EU ISO9001 quality management system certification, the coveted TUV welding certification, and the prestigious China Pressure Pipe Manufacturing License (TS). Each certification testifies to our dedication to excellence and quality control.
Weldpi Pipe Industry proudly holds the unique privilege of exclusive authorization from the American Hastelloy Company in China. This partnership empowers us to spearhead collaboration and innovation in the production of Hastelloy long products, setting new benchmarks for excellence and performance in the industry.
Our steadfast commitment is to the creation of superior quality products. We are devoted to providing our global clientele with rapid and reliable piping solutions and services, ensuring that every customer experiences unparalleled satisfaction and value.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction
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