Types of Forgings
- Open-Die Forging: In this method, metal is skillfully deformed between flat or contoured dies. It is particularly suitable for crafting large and simple shapes, offering the end product excellent strength and ductility.
- Closed-Die Forging: Here, metal is precisely enclosed within a die cavity, compelling it to adopt the desired shape. This refined method supports the creation of intricate geometries and ensures tighter tolerances, enhancing the product's precision and quality.
- Hot Forging: This involves heating the metal above its recrystallization temperature, significantly easing the deformation process. Hot forging is a preferred choice for large-scale production, providing efficiency and high-quality results.
- Cold Forging: Shaping metal at room temperature, this technique boosts strength through work hardening. However, it may require greater forces, making it ideal for applications demanding superior strength and precision.
Process
The forging process typically involves several meticulously planned steps:
- Heating: Initially, the metal is heated to its optimal temperature, tailored for the forging process, ensuring it is primed for the subsequent shaping stage.
- Shaping: Here, the heated metal is expertly shaped using mechanical presses or hammers, forming it into the desired configuration with precision.
- Cooling: Post-shaping, the forged part is carefully allowed to cool. This sometimes includes additional heat treatment to refine the material properties.
- Finishing: To meet final specifications, additional processes such as machining or surface treatment are employed, enhancing the product's functionality and appearance.
Dimensions
Forged components boast a wide range of sizes, from minute fasteners to expansive structural parts. Standard sizes vary from a few millimeters to several meters, aligning with diverse application requirements.
Applications
Due to their unmatched strength, durability, and reliability, forgings are prominently utilized across industries such as aerospace, automotive, and construction, ensuring optimal performance in critical applications.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and dependability.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele.
Our Expertise and Commitment Our state-of-the-art factory is equipped with a comprehensive, cutting-edge production line specifically designed for alloy steel pipes. From the meticulous initial raw material evaluation to the rigorous final product approval, including PMI material re-inspection and experimental data validation, we strictly adhere to an all-encompassing SOP process. Our welding processes conform to WPS and PQR standards, ensuring meticulous quality assurance at every step.
Equipped with advanced manufacturing technology, our facility boasts elite machinery including Dutch DELEM CNC bending machines, proficiently handling thickness from 2mm to an impressive 100mm; Austrian Fronius welding machines, Japanese FANUC welding robots, complemented by laser welding seam guidance and tracking systems. This remarkable automated welded pipe production line guarantees exceptional product uniformity and reliability, meeting and exceeding industry standards.
Weldpi proudly holds numerous prestigious domestic and international certifications, among them the esteemed EU ISO9001 quality management system certification, the reputable TUV welding certification, and the coveted China Pressure Pipe Manufacturing License (TS), solidifying our commitment to unparalleled quality and safety.
Weldpi Pipe Industry is distinguished by the exclusive authorization from the renowned American Hastelloy Company, permitting us to collaborate, innovate, and produce Hastelloy long products within China. This partnership underscores our leading position in the industry.
Our unwavering dedication lies in crafting superior quality products, and we are steadfast in our commitment to deliver swift and dependable piping solutions and services to our valued global clientele, ensuring their utmost satisfaction and trust.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction