Types of Forgings
- Open-Die Forging: In this method, metal is skillfully deformed between either flat or uniquely contoured dies, making it ideal for crafting large, simple shapes. This approach offers remarkable strength and ductility, ensuring the durability and resilience of each forged piece.
- Closed-Die Forging: Here, metal is completely enclosed within a die cavity and expertly molded to its shape. This technique is perfect for creating intricate geometries and achieving tighter tolerances, offering precision and consistency with every forged component.
- Hot Forging: The process involves heating the metal beyond its recrystallization point, simplifying deformation. Hot forging is ideal for large-scale production, offering efficiency and enhanced material properties for voluminous manufacturing needs.
- Cold Forging: At room temperature, the metal is meticulously shaped, boosting its strength through work hardening. Although this method demands higher forces, it significantly enhances the robustness and performance of the final product.
Process
The forging process typically involves several meticulously orchestrated steps:
- Heating: The metal is expertly heated to a specific temperature to prepare for the forging process, ensuring optimal malleability and readiness for shaping.
- Shaping: Once heated, the metal is expertly shaped using advanced mechanical presses or hammers, crafting it into the desired form with precision and care.
- Cooling: After achieving the perfect shape, the forged part is allowed to cool. This sometimes includes heat treatment to enhance material properties further and solidify the desired attributes.
- Finishing: To meet the final specifications, additional processes such as machining or surface treatment are employed, providing a polished finish and ensuring the product meets all required standards.
Dimensions
Forged components can exhibit a vast range of dimensions, from tiny fasteners to massive structural parts. Standard sizes span from a few millimeters to several meters, tailored to the application's specific needs.
Applications
Renowned for their extraordinary strength, durability, and reliability, forgings find their place in industries such as aerospace, automotive, and construction. Their versatility and resilience make them indispensable in these demanding fields.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, pioneering the stainless steel, titanium, and nickel alloy welded pipe industry with unmatched distinction and innovation.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, proudly ensuring unrivaled quality and dependability in every product.
Our distinguished credentials mirror our relentless pursuit of excellence, boasting the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but consistently exceed premier international criteria, including esteemed TUV certifications.
Our unwavering commitment is to deliver expedited, reliable, and avant-garde metal pipeline solutions, delighting our cherished global clientele with unparalleled service and innovation.
Our Our state-of-the-art factory boasts a fully integrated, advanced production line specializing in alloy steel pipes. From the initial assessment of raw materials to the final product validation, including PMI material re-inspection and thorough experimental data verification, we adhere to a rigorous, comprehensive SOP process. Our welding operations strictly comply with WPS and PQR standards, ensuring impeccable quality assurance at every step.
Equipped with cutting-edge manufacturing technology, we feature the following: precision Dutch DELEM CNC bending machines that accommodate thicknesses ranging from 2mm to an impressive 100mm; Austrian Fronius welding machines; sophisticated Japanese FANUC welding robots; and pioneering laser welding seam guidance and tracking systems. This robust and automated welded pipe production line guarantees unrivaled product consistency and dependability.
Weldpi has achieved numerous esteemed domestic and international certifications, proudly including the EU ISO9001 quality management system certification, the TUV welding certification, and the prestigious China Pressure Pipe Manufacturing License (TS).
Weldpi Pipe Industry is privileged to possess the exclusive authorization from the American Hastelloy Company in China, allowing us to collaborate, drive innovation, and produce exceptional Hastelloy long products.
Our unwavering commitment is towards creating products of superior quality. We are dedicated to providing prompt and reliable piping solutions and services to our esteemed global clientele.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction
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