Types of Forgings
- Open-Die Forging: In open-die forging, metal is energetically deformed between flat or contoured dies. This method is perfect for crafting large, simple shapes and offers excellent strength and ductility, making it a versatile choice for robust applications.
- Closed-Die Forging: Closed-die forging involves enclosing the metal within a die cavity, where it is compelled to conform to the precise shape of the cavity. This technique is ideal for achieving more complex geometries and ensures tighter tolerances, resulting in precision-engineered products.
- Hot Forging: In hot forging, the metal is elevated above its recrystallization temperature, significantly easing the deformation process. This method is predominantly used for large-scale production, offering efficiency and material workability on an impressive scale.
- Cold Forging: Cold forging shapes the metal at ambient room temperature, resulting in increased strength through work hardening. Despite requiring higher forces, it delivers enhanced toughness and quality in the final product.
Process
The forging process typically involves a sequence of meticulous steps:
- Heating: Initially, the metal is meticulously heated to attain the precise temperature required for the forging process, setting the stage for optimal shaping.
- Shaping: Once heated, the metal is skillfully shaped using advanced mechanical presses or hammers, transforming it into the desired configuration with precision and expertise.
- Cooling: After adept shaping, the forged part is carefully cooled, often followed by heat treatment to refine its properties and ensure optimal performance.
- Finishing: To achieve the final specifications, additional processes such as precise machining or surface treatment are applied, delivering a finished product that meets the highest standards of quality and functionality.
Dimensions
Forged components exhibit remarkable versatility, ranging significantly in size from minute fasteners to massive structural parts. Standard sizes span from several millimeters to meters, tailored to the specific application requirements.
Applications
Forgings are extensively employed across industries including aerospace, automotive, and construction due to their unparalleled strength, exceptional durability, and unwavering reliability, making them indispensable in demanding applications.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and dependability.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele.
Our Our state-of-the-art factory boasts a comprehensive and advanced production line for alloy steel pipes. From the meticulous evaluation of initial raw materials to the stringent final product approval, including PMI material re-inspection and experimental data validation, we adhere to a rigorous and all-encompassing SOP process. Our welding processes are meticulously aligned with WPS and PQR standards, ensuring the highest level of quality assurance.
Our facility is equipped with cutting-edge manufacturing technology, featuring Dutch DELEM CNC bending machines that can accommodate thicknesses ranging from 2mm to an impressive 100mm. Our state-of-the-art Austrian Fronius welding machines, coupled with Japanese FANUC welding robots, and laser welding seam guidance and tracking systems, form a formidable automated welded pipe production line, guaranteeing products that are exceptionally uniform and reliable.
Weldpi has proudly achieved numerous esteemed domestic and international certifications, including the prestigious EU ISO9001 quality management system certification, the reputable TUV welding certification, and the esteemed China Pressure Pipe Manufacturing License (TS).
Weldpi Pipe Industry is privileged to hold the exclusive authorization from the renowned American Hastelloy Company in China, allowing us to collaborate, innovate, and produce exceptional Hastelloy long products.
We are unwaveringly dedicated to the creation of superior quality products, and we are steadfast in our commitment to providing swift, dependable piping solutions and services to our global clientele.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction
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