Types of Forgings
- Open-Die Forging: This extraordinary technique involves the deformation of metal between flat or intricately contoured dies. Perfectly suited for crafting large, straightforward shapes, it offers unparalleled strength and exceptional ductility.
- Closed-Die Forging: In this advanced method, metal is expertly enclosed within a die cavity, compelling it to adopt a precise shape. This process is ideal for creating complex geometries with astonishing accuracy and tighter tolerances.
- Hot Forging: A revolutionary method where metal is heated beyond its recrystallization temperature, significantly easing the deformation process. This technique is a staple for large-scale production, ensuring efficiency and quality.
- Cold Forging: Metal is skillfully shaped at room temperature, enhancing its strength through work hardening. Though it requires more force, the result is a product of remarkable robustness and durability.
Process
The forging process typically involves several meticulously planned steps:
- Heating: The metal is expertly heated to the exact temperature required for optimal forging.
- Shaping: Once heated, the metal is skillfully shaped utilizing powerful mechanical presses or hammers, ensuring precision and excellence.
- Cooling: Following the shaping process, the forged component is carefully cooled, often accompanied by specialized heat treatment for enhanced performance.
- Finishing: To meet the final exacting specifications, additional processes such as precision machining or advanced surface treatments may be applied, achieving perfection.
Dimensions
Forged components offer a remarkable range in size, from small yet essential fasteners to grand structural parts. With standard dimensions spanning from mere millimeters to expansive meters, they are tailored to fit any application need.
Applications
Forgings are the backbone of industries like aerospace, automotive, and construction, revered for their unbeatable strength, enduring durability, and unwavering reliability.
![CNC Machining: High Strength Stainless Steel Forgings for Custom Solutions](//www.micstatic.com/athena/img/transparent.png)
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, commanding the forefront of the stainless steel, titanium, and nickel alloy welded pipe industry with unwavering distinction.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, ensuring a level of unmatched quality and dependability that is second to none.
Our distinguished credentials proudly reflect our relentless pursuit of perfection, featuring the renowned EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards consistently not only meet but also frequently exceed the most revered international criteria, including TUV certifications.
Our unwavering commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele, ensuring their utmost satisfaction and success.
![CNC Machining: High Strength Stainless Steel Forgings for Custom Solutions](//www.micstatic.com/athena/img/transparent.png)
![CNC Machining: High Strength Stainless Steel Forgings for Custom Solutions](//www.micstatic.com/athena/img/transparent.png)
![CNC Machining: High Strength Stainless Steel Forgings for Custom Solutions](//www.micstatic.com/athena/img/transparent.png)
![CNC Machining: High Strength Stainless Steel Forgings for Custom Solutions](//www.micstatic.com/athena/img/transparent.png)
Our At the heart of our factory lies a state-of-the-art, comprehensive production line dedicated to alloy steel pipes. From the meticulous initial raw material assessment through to the rigorous final product approval, our process is designed to ensure excellence. We conduct PMI material re-inspections and validate experimental data, all while adhering to an all-encompassing Standard Operating Procedure (SOP). Our welding processes, compliant with WPS and PQR standards, are a testament to our commitment to precision and superior quality assurance.
Our facilities are equipped with the pinnacle of manufacturing technology, featuring Dutch DELEM CNC bending machines that adeptly manage thicknesses ranging from 2mm to an impressive 100mm. The inclusion of Austrian Fronius welding machines and Japanese FANUC welding robots, complemented by laser welding seam guidance and tracking systems, forms a formidable automated welded pipe production line. This sophisticated setup ensures not only remarkable product uniformity but also unparalleled reliability.
Weldpi proudly holds an array of illustrious domestic and international certifications. We have achieved the esteemed EU ISO9001 quality management system certification, TUV welding certification, and the prestigious China Pressure Pipe Manufacturing License (TS), underscoring our unwavering dedication to excellence.
Weldpi Pipe Industry is privileged with the exclusive authorization from the distinguished American Hastelloy Company in China. This partnership empowers us to collaborate, innovate, and produce Hastelloy long products, reinforcing our position as a leader in the industry.
Our steadfast commitment to excellence propels us to craft top-tier products. We are devoted to delivering rapid and reliable piping solutions and services, continually exceeding the expectations of our global clientele.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction