Types of Forgings
- Open-Die Forging: In the world of metallurgy, open-die forging stands out as a process where metal is artfully deformed between flat or contoured dies. This method shines when creating large, uncomplicated shapes, offering exceptional strength and ductility for robust applications.
- Closed-Die Forging: The art of closed-die forging involves enclosing metal within a die cavity, masterfully forcing it to conform to intricate shapes. This technique is perfect for achieving complex geometries and maintaining stringent tolerances, essential for precision-engineered components.
- Hot Forging: By elevating the metal's temperature above its recrystallization point, hot forging becomes the preferred method for reshaping, rendering the metal more pliable and facilitating large-scale production with remarkable efficiency.
- Cold Forging: Cold forging, an innovative technique where metal is shaped at ambient temperatures, results in enhanced strength through work hardening. This approach may require significant force but is ideal for high-strength applications.
Process
The comprehensive forging process is conducted through a series of meticulously coordinated steps:
- Heating: Initially, the metal is meticulously heated to the precise temperature necessary for effective forging, ensuring optimal workability.
- Shaping: Utilizing powerful mechanical presses or hammers, the heated metal is expertly shaped with precision to meet design specifications.
- Cooling: Following the shaping process, the newly forged component is allowed to cool gradually. This may be followed by heat treatment to further enhance its properties.
- Finishing: To meet exacting standards, additional finishing processes such as precise machining or surface treatments are employed to achieve the desired specifications and performance.
Dimensions
Forged components offer versatility in size, spanning from minute fasteners to monumental structural elements. Their standard dimensions range from a few millimeters to several meters, catering to diverse applications across industries.
Applications
Renowned for their unparalleled strength, durability, and reliability, forgings are quintessential in demanding sectors like aerospace, automotive, and construction, where high-performance components are vital.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, pioneering advancements in the stainless steel, titanium, and nickel alloy welded pipe industry with unmatched distinction and innovation.
With the prestigious endorsement of Haynes International, Inc., we are unwavering in our commitment to excellence, steadfastly adhering to the rigorous ISO9001:2001 quality management system. We guarantee unparalleled quality and unwavering dependability in every product we deliver.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certifications and the coveted TS pressure pipeline component manufacturing license. Our welding standards not only meet but often surpass the most stringent international criteria, including esteemed TUV certifications.
Our unwavering commitment is to offer expedited, reliable, and cutting-edge metal pipeline solutions to our esteemed global clientele, ensuring they receive nothing but the best.
Our Our factory proudly boasts a comprehensive and state-of-the-art production line dedicated to alloy steel pipes. From the meticulous evaluation of raw materials to the final product approval, including PMI material re-inspection and experimental data validation, we adhere to a rigorous, all-encompassing Standard Operating Procedure (SOP) process. Our sophisticated welding processes strictly follow the WPS and PQR standards, ensuring impeccable quality assurance at every step.
We are equipped with cutting-edge manufacturing technology that includes the prestigious Dutch DELEM CNC bending machines, capable of handling thicknesses ranging from 2mm to a substantial 100mm. Our facilities also feature Austrian Fronius welding machines and Japanese FANUC welding robots, complemented by advanced laser welding seam guidance and tracking systems. This powerful automated welded pipe production line guarantees unparalleled product uniformity and reliability, setting the standard in the industry.
Weldpi has achieved numerous esteemed domestic and international certifications, proudly including the EU ISO9001 quality management system certification, TUV welding certification, and the coveted China Pressure Pipe Manufacturing License (TS). These certifications underscore our commitment to excellence and quality.
Weldpi Pipe Industry is privileged to hold the exclusive authorization from the American Hastelloy Company within China, enabling us to collaborate, innovate, and produce Hastelloy long products. This exclusive partnership positions us at the forefront of innovation and excellence.
Our steadfast commitment is to the crafting of superior quality products, and we are dedicated to providing swift and reliable piping solutions and services to our esteemed global customers. We strive to exceed expectations in every aspect of our operations, ensuring complete satisfaction and trust.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction
){kind=link}