Types of Forgings
- Open-Die Forging: Experience the robust flexibility of Open-Die Forging, where metal is deftly deformed between flat or artistically contoured dies. Ideal for crafting large, straightforward shapes, this method bestows exceptional strength and ductility upon the metal.
- Closed-Die Forging: Discover the precision of Closed-Die Forging, where metal is meticulously enclosed within a die cavity, compelling it to adopt intricate shapes. This technique excels in achieving more complex geometries with unparalleled precision and tighter tolerances.
- Hot Forging: Embrace Hot Forging, a process where metal is skillfully heated above its recrystallization temperature, allowing it to be formed with ease. This method is the cornerstone of large-scale production, providing enhanced malleability and efficiency.
- Cold Forging: Explore Cold Forging, where metal is expertly shaped at ambient temperatures, maximizing strength through work hardening. Although this approach demands higher forces, the resultant metal boasts superior strength and precision.
Process
The forging process intricately unfolds through a series of meticulously orchestrated steps:
- Heating: Initially, the metal is strategically heated to the optimal temperature, priming it for the subsequent forging process.
- Shaping: Once heated, the metal is expertly shaped using advanced mechanical presses or formidable hammers, crafting it into the desired form.
- Cooling: Post shaping, the forged masterpiece is allowed to gradually cool. Sometimes, it is followed by a heat treatment to enhance material properties.
- Finishing: A final touch of elegance is added through additional processes such as precise machining or sophisticated surface treatments, ensuring the component meets exact final specifications.
Dimensions
Forged components offer remarkable versatility in size, spanning from minuscule fasteners to monumental structural elements. Standard dimensions typically vary from mere millimeters to several meters, customized to meet diverse application demands.
Applications
Our forgings are the backbone of industries like aerospace, automotive, and construction, revered for their unmatched strength, enduring durability, and unwavering reliability.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction. Our company shines brightly in the global arena, setting a benchmark for quality and innovation.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and dependability. This accreditation reflects our unwavering dedication to maintaining the highest standards in every facet of our operations.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications. These accolades underscore our commitment to excellence and our status as industry leaders.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele. We pride ourselves on delivering cutting-edge solutions that are both swift and dependable, ensuring our clients receive unparalleled service and innovation.
Our Our factory boasts a sophisticated and state-of-the-art production line dedicated to the manufacture of alloy steel pipes. We employ a rigorous and all-encompassing Standard Operating Procedure (SOP) process that ensures excellence at every step, from the initial evaluation of raw materials to the final product approval. Our precision-driven testing includes PMI material re-inspection and thorough experimental data validation. Each welding process is meticulously conducted in accordance with WPS and PQR standards, guaranteeing unparalleled quality assurance.
Equipped with cutting-edge manufacturing technology, we feature: Dutch DELEM CNC bending machines that adeptly handle metal thicknesses ranging from 2mm to an impressive 100mm; Austrian Fronius welding machines; Japanese FANUC welding robots; and laser-guided welding seam guidance and tracking systems. This robust and automated welded pipe production line ensures exceptional product uniformity, reliability, and superior quality.
Weldpi has earned a distinguished array of prestigious certifications both domestically and internationally. These include the acclaimed EU ISO9001 quality management system certification, the esteemed TUV welding certification, and the revered China Pressure Pipe Manufacturing License (TS).
Weldpi Pipe Industry holds the esteemed privilege of an exclusive authorization from the American Hastelloy Company in China. This allows us to collaborate, innovate, and produce Hastelloy long products, cementing our status as a leader in the industry.
We are passionately dedicated to the art of crafting superior quality products, fueled by an unyielding commitment to providing prompt and reliable piping solutions and services to our esteemed global clientele.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction
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