Types of Forgings
- Open-Die Forging: In this powerful technique, metal is gracefully reshaped between flat or intricately contoured dies. Ideal for large, straightforward forms, this method ensures exceptional strength and impressive ductility.
- Closed-Die Forging: This advanced method encloses metal within a die cavity, compelling it to adopt the die's shape. Perfect for crafting intricate geometries with precision, it guarantees tighter tolerances.
- Hot Forging: By elevating the metal above its recrystallization temperature, it becomes malleable, easing deformation. This technique is a staple for large-scale productions.
- Cold Forging: Shaping metal at ambient temperatures enhances its strength through work hardening, though it demands greater force. This method is renowned for its ability to increase strength.
Process
The forging process unfolds in a series of meticulously executed steps:
- Heating: Metal undergoes precise heating to attain the ideal temperature, setting the stage for the transformative forging process.
- Shaping: With the metal heated to perfection, it's skillfully shaped using powerful mechanical presses or hammers to achieve the desired form.
- Cooling: After achieving its form, the forged piece begins its cooling journey, sometimes accompanied by specialized heat treatments to ensure desired properties.
- Finishing: This crucial phase may involve machining or advanced surface treatments to refine the component to meet precise final specifications.
Dimensions
Forged components boast an impressive range of sizes, from minuscule fasteners to substantial structural elements. Depending on their application, standard dimensions may span from mere millimeters to several meters.
Applications
Renowned for their exceptional strength, durability, and dependability, forgings find widespread application across pivotal industries including aerospace, automotive, and construction.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and dependability.
Our distinguished credentials are a testament to our unwavering pursuit of superiority, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications, showcasing our commitment to excellence.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele.
Our Our factory boasts a state-of-the-art, comprehensive production line dedicated to crafting alloy steel pipes with unrivaled precision. From the onset of raw material evaluation to the final stages of product approval, including PMI material re-inspection and stringent experimental data validation, we adhere to an all-inclusive SOP process. These rigorous protocols are complemented by our welding processes, which meticulously follow WPS and PQR standards, ensuring exceptional quality assurance throughout the entire production cycle.
Our facility is equipped with an array of advanced manufacturing technologies: Dutch DELEM CNC bending machines that masterfully handle thicknesses ranging from 2mm to an impressive 100mm; Austrian Fronius welding machines renowned for their precision; Japanese FANUC welding robots that work in harmony with laser welding seam guidance and tracking systems. This powerful automated welded pipe production line ensures unparalleled product uniformity and reliability, setting new standards in the industry.
Weldpi has achieved an esteemed collection of domestic and international certifications that underscore our commitment to quality. Among these are the prestigious EU ISO9001 quality management system certification, the respected TUV welding certification, and the authoritative China Pressure Pipe Manufacturing License (TS), all of which attest to our excellence and dedication.
Weldpi Pipe Industry is privileged to hold an exclusive authorization from the American Hastelloy Company, a testament to our innovative spirit and collaborative prowess. This partnership empowers us to lead in the creation and production of Hastelloy long products within China, marking a significant milestone in our industry endeavors.
Our steadfast commitment is to engineer products of supreme quality, backed by our unwavering promise to deliver prompt, reliable piping solutions and services to our valued customers worldwide. We strive to exceed expectations and set benchmarks in service excellence on a global scale.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction