Types of Forgings
- Open-Die Forging: In open-die forging, metal is artfully deformed between flat or contoured dies, resulting in large, simple shapes that boast impressive strength and ductility—perfect for heavy-duty applications.
- Closed-Die Forging: Closed-die forging involves enclosing metal within a die cavity, compelling it to adopt intricate shapes with precision. This method excels in crafting complex geometries with stringent tolerances.
- Hot Forging: Hot forging sees metal heated beyond its recrystallization temperature, rendering it pliable and allowing for easy deformation. Ideal for expansive production, this method is a staple in manufacturing.
- Cold Forging: Cold forging shapes metal at room temperature, enhancing its robustness via work hardening, though it demands greater force—an excellent choice for those seeking strength and precision.
Process
The forging process is a meticulous journey through several key stages:
- Heating: The initial step involves heating the metal to the perfect temperature, preparing it for the transformative forging process.
- Shaping: Next, the heated metal is expertly shaped, using powerful mechanical presses or hammers, to form the desired structure.
- Cooling: After shaping, the forged masterpiece is carefully cooled, often followed by heat treatments to enhance its properties.
- Finishing: A finishing touch is added with processes like machining or surface treatment, ensuring the component meets exacting specifications.
Dimensions
Forged components showcase a remarkable range in size—from minuscule fasteners to colossal structural parts. The standard dimensions span a few millimeters to several meters, tailored to the specific application.
Applications
Renowned for their strength, durability, and reliability, these forgings find their place in demanding industries like aerospace, automotive, and construction, ensuring superior performance and longevity.
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Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and dependability.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele.
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Our Proficiency and Commitment to Quality Our factory features a state-of-the-art and comprehensive production line specializing in alloy steel pipes. From the initial meticulous raw material evaluation to the stringent final product approval, PMI material re-inspection, and rigorous experimental data validation, we adhere to a thorough and all-encompassing Standard Operating Procedure (SOP) process. Our welding processes are in strict compliance with WPS and PQR standards, ensuring an unparalleled level of quality assurance that sets us apart.
Equipped with cutting-edge manufacturing technology, our facility boasts Dutch DELEM CNC bending machines proficient in managing thickness ranges from 2mm to 100mm. We incorporate Austrian Fronius welding machines and the precision of Japanese FANUC welding robots, enhanced further by laser welding seam guidance and tracking systems. This impressive and formidable automated welded pipe production line ensures exceptional product uniformity and reliability, making us a leader in the industry.
Weldpi has proudly achieved an array of prestigious domestic and international certifications, such as the esteemed EU ISO9001 quality management system certification, the renowned TUV welding certification, as well as the authoritative China Pressure Pipe Manufacturing License (TS).
Weldpi Pipe Industry is privileged to hold the esteemed exclusive authorization from the American Hastelloy Company within China, enabling us to collaborate, innovate, and produce high-quality Hastelloy long products, solidifying our position as pioneers in the market.
Driven by our unwavering dedication to excellence, we craft superior quality products with precision. We are committed to delivering swift and dependable piping solutions and services to our global customers, ensuring their satisfaction and trust in every interaction.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction