Types of Forgings
- Open-Die Forging: In the art of open-die forging, metal is skillfully deformed between flat or uniquely contoured dies. This method is ideally suited for crafting large, simple shapes, providing exceptional strength and ductility.
- Closed-Die Forging: Experience the precision of closed-die forging where metal is completely enclosed within a die cavity, expertly forced to assume its precise shape. This method excels in delivering more complex geometries with impeccably tight tolerances.
- Hot Forging: Step into the realm of hot forging, where metal is elevated above its recrystallization temperature, effortlessly making it easier to shape. This method is a popular choice for large-scale production, enabling efficient and effective manufacturing.
- Cold Forging: Cold forging shapes metal at room temperature, significantly enhancing its strength through work hardening, albeit requiring higher forces. This method is essential for achieving remarkable strength and precision.
Process
The forging process typically involves several meticulously orchestrated steps:
- Heating: Initially, the metal is heated to the optimal temperature setting the stage for the forging process to unfold.
- Shaping: Once adequately heated, the metal is expertly shaped using powerful mechanical presses or hammers, meticulously crafting each piece.
- Cooling: Post shaping, the forged masterpiece is allowed to cool naturally or undergo precise heat treatment, ensuring its final form is achieved.
- Finishing: The finishing touch involves additional processes such as machining or surface treatment to meet the exacting final specifications.
Dimensions
Forged components exhibit remarkable versatility in size, ranging from compact fasteners to expansive structural parts. Standard sizes typically span from a few millimeters to several meters, tailored to the application's demands.
Applications
Forgings are indispensable across diverse industries such as aerospace, automotive, and construction, prized for their unparalleled strength, durability, and unfailing reliability.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. stands as a beacon of unparalleled excellence, leading the stainless steel, titanium, and nickel alloy welded pipe industry with distinction.
With the prestigious endorsement of Haynes International, Inc., we steadfastly adhere to the rigorous ISO9001:2001 quality management system, guaranteeing unmatched quality and dependability.
Our distinguished credentials are a testament to our relentless pursuit of quality, featuring the illustrious EU EN3.1 certificates and the TS pressure pipeline component manufacturing license. Our welding standards not only meet but often exceed premier international criteria, including TUV certifications.
Our steadfast commitment is to provide expedited, reliable, and avant-garde metal pipeline solutions to our cherished global clientele.
Our At our factory, we proudly offer a state-of-the-art production line dedicated to creating industry-leading alloy steel pipes. Every step of our process, from the thorough evaluation of raw materials to the rigorous final product approval, is governed by a comprehensive Standard Operating Procedure (SOP). This ensures impeccable precision and quality at every stage. Our commitment to excellence is further reinforced by our adherence to PMI material re-inspection and validation of experimental data, coupled with welding processes that comply with WPS and PQR standards, guaranteeing unmatched quality assurance.
We are equipped with an impressive array of advanced manufacturing technologies, including the highly regarded Dutch DELEM CNC bending machines, adept at managing material thickness ranging from 2mm to a substantial 100mm. Complemented by Austrian Fronius welding machines and Japanese FANUC welding robots, our production line is enhanced with cutting-edge laser welding seam guidance and tracking systems. This powerful combination forms a formidable automated welded pipe manufacturing line that delivers consistent, superior product uniformity and reliability.
Weldpi has achieved a commendable array of prestigious certifications, both nationally and internationally. We proudly hold the EU ISO9001 quality management system certification, the esteemed TUV welding certification, and the China Pressure Pipe Manufacturing License (TS), attesting to our unwavering commitment to superior quality and industry excellence.
Weldpi Pipe Industry is privileged to possess exclusive authorization from the renowned American Hastelloy Company in China. This unique partnership empowers us to collaborate, innovate, and manufacture Hastelloy long products, reinforcing our position as a leader in the industry.
Our steadfast commitment is to the relentless pursuit of crafting products of unparalleled quality. We are dedicated to providing swift, reliable piping solutions and exceptional services to our valued global clientele, solidifying our reputation as a trusted partner in the industry.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction