Types of Forgings
- Open-Die Forging: In this method, metal is skillfully deformed between flat or contoured dies, making it ideal for crafting large, simple shapes. It provides excellent strength and ductility, ensuring robust and reliable components.
- Closed-Die Forging: This method involves enclosing the metal in a die cavity so it can be expertly shaped. It allows for the creation of complex geometries with greater precision, achieving tighter tolerances for high-performance applications.
- Hot Forging: By heating the metal beyond its recrystallization temperature, it becomes more malleable and easier to shape. This method is favored for large-scale production, providing efficiency and consistency.
- Cold Forging: At room temperature, the metal is shaped, which enhances its strength through work hardening. Although it may require greater force, the end result is a robust component with superior strength.
Process
The forging journey typically involves several meticulous steps:
- Heating: The metal is carefully heated to the exact temperature required for optimal forging.
- Shaping: Once heated, the metal is expertly shaped using powerful mechanical presses or hammers, ensuring precision and quality.
- Cooling: After shaping, the forged part is allowed to cool naturally, sometimes followed by a heat treatment to enhance its properties.
- Finishing: To achieve the final specifications, additional processes like precise machining or surface treatments are employed.
Dimensions
Forged components boast a wide range of sizes, from tiny fasteners to massive structural parts. Standard sizes typically span from a few millimeters to several meters, tailored to the specific application needs.
Applications
Forgings find their way into a vast array of industries—such as aerospace, automotive, and construction—due to their unparalleled strength, durability, and reliability.
Wuxi Weldpi Stainless Steel Pipe Manufacturing Co., Ltd. proudly serves as a beacon of unparalleled excellence, setting the benchmark in the stainless steel, titanium, and nickel alloy welded pipe industry with a legacy of distinction and innovation.
Backed by the prestigious endorsement of Haynes International, Inc., we rigorously adhere to the ISO9001:2001 quality management system, ensuring that every product we deliver embodies unmatched quality and reliability.
Our credentials stand as a testament to our unwavering dedication to quality, boasting the esteemed EU EN3.1 certificates alongside the TS pressure pipeline component manufacturing license. Our welding standards not only meet but frequently surpass the highest international criteria, including esteemed TUV certifications.
We are unwavering in our commitment to deliver swift, dependable, and cutting-edge metal pipeline solutions to our esteemed global clientele, every single time.
Our Our factory boasts a state-of-the-art, comprehensive production line dedicated to alloy steel pipes. From the meticulous assessment of raw materials through to the meticulous approval of the final product, we rigorously adhere to an all-encompassing Standard Operating Procedure (SOP). Our processes include PMI material re-inspection and thorough experimental data validation. We ensure that our welding activities strictly comply with WPS (Welding Procedure Specification) and PQR (Procedure Qualification Record) standards, which guarantees exceptional quality assurance at every step.
Equipped with the pinnacle of manufacturing technology, we proudly incorporate: Dutch DELEM CNC bending machines, adeptly managing thickness variations from 2mm to 100mm; renowned Austrian Fronius welding machines; superior Japanese FANUC welding robots. Complementing these are laser welding seam guidance systems and tracking systems, collectively forming a formidable and automated welded pipe production line that assures unmatched product uniformity and reliability.
Weldpi has achieved a remarkable portfolio of prestigious certifications both domestically and internationally. These include the esteemed EU ISO9001 quality management system certification, the highly regard TUV welding certification, and the prestigious China Pressure Pipe Manufacturing License (TS).
Weldpi Pipe Industry takes pride in holding the exclusive authorization from the American Hastelloy Company in China. This unique collaboration empowers us to innovate and produce superior Hastelloy long products, fostering a partnership that stands as a hallmark of excellence.
Our unwavering commitment is to the creation of products that epitomize superior quality. We are steadfast in our pledge to deliver piping solutions and services that are both swift and reliable, dedicated to satisfying our diverse global clientele.
Are you a factory or a trading company?
We are a dedicated factory specializing in the manufacturing of seamless stainless steel pipes. Additionally, we offer welded stainless steel pipes and pipe fittings to meet your comprehensive needs. Our in-depth market knowledge ensures that we deliver only the highest quality products, each meticulously inspected before shipment.
Do you have any certificates?
We proudly hold numerous prestigious domestic and international certifications, including the EU ISO9001 Quality Management System Certification, TUV Welding Certification, and the China Pressure Pipe Manufacturing License (TS).We are also exclusively authorized by the American Hastelloy Company in China for the collaboration, development, and production of Hastelloy long products.
What is your delivery time?
Delivery time primarily depends on your order volume. Typically, we deliver within approximately one month for a standard 40FT container. For in-stock items, shipping can be expedited to just 5 days.
What are your payment terms?
Our standard payment terms are a 30% deposit with the remaining balance against the bill of lading. We also accept L/C. Shipping terms include EXW, FOB, CFR, and CIF, tailored to your preference.
How can you guarantee the quality of my goods?
We ensure all materials undergo 100% PMI testing and precise measurement before shipping. We welcome third-party inspections and provide the EN10204.3.1B Mill Test Certificate for all materials.
How do you establish long-term and positive business relationships?
1. We maintain superior quality and competitive pricing to maximize our customers' benefits.
2. We respect every customer, conducting business with sincerity and maintaining high service standards both before and after every transaction
){kind=link}